View the Ultra Tech Pipe specification guide to easily spec UT600 in your next project.
ABRASION-RESISTANT PIPING SYSTEMS
ULTRA 600 PIPE SPECIFICATION
Ultra Tech Pipe Spec Page 8 Also available: Esser Steel-Lined Pipe Page 20
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“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective. The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.” –The Mosaic Company “Since this pipe can last up to six times longer than black iron pipe, we significantly reduced downtime and maintenance costs over the years. We’ve also seen a significant decrease in our operating costs because of the reduction in downtime, maintenance, and crane rental costs. We don’t worry about repairing the pipe with patches anymore. After we install the pipe, it will stay in place until it wears out and then we’ll replace it.” –Eck Industries
“It’s the deep understanding of the whole process that your company has…and the solutions that your company provides to give us flexibility to overcome the unknown. We saw this threaded product as a game changer. We’ve used it almost exclusively when we work on paste fill holes. In fact, we haven’t used anything else and every single customer that we talk to, we recommend that product.” –Foraco International years... the hardened pipe has helped tremendously with service life, so we’re now seeing several years out of our UT 600 transport pipes.” –Valmet “ In years past, according to our records, there were frequent leaks and changeouts on standard steel pipe. We’ve been using UltraTech here for probably around four
READ MORE AT ULTRATECHPIPE.COM/NEWS/
ULTRA 600 PIPE SPECIFICATION
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
RAW MATERIAL
Steel to be a medium carbon steel suitable for achieving the required through ‐ wall hardness gradient for ULTRA 600 Pipe.
Chemical requirements for raw steel shall be in accordance with UT100 Specification for carbon steel pipe suitable for induction hardening, attached.
Steel practice for material to be used for ULTRA 600 Pipe shall be in accordance with UT100 specification.
Dimensional properties of raw pipe (UT100 pipe) shall fully conform to the requirements of ASTM A53 Grade B for ERW piping.
Minimum tensile and yield strength in accordance with UT100 Specification.
PROCEDURE QUALIFICATION — STRAIGHT PIPE
Procedure qualification is to be performed on each combination of material as follows: Heat number of steel
Pipe diameter Wall thickness
Process parameters shall be documented and archived for each procedure qualification trial.
Coupons removed from the trial piece shall be used to test the through-wall hardness profile.
Procedure qualification is predicated upon through-wall hardness conforming to ULTRA 600 Hardness Gradient.
Procedure qualification tests performed in-house or by an independent testing laboratory.
Approved procedure is to be documented and provided to manufacturing for processing of ULTRA 600 Pipe.
PROCEDURE QUALIFICATION — BENDS
Procedure qualification is to be performed on each bend as follows: ID hardness recorded on spool sheet OD hardness recorded on spool sheet
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777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
MANUFACTURING
Raw pipe shall be heat treated in accordance with the approved parameters derived from the procedure qualification testing.
During processing a serial number is to be assigned to each pipe/bend for future traceability.
Each pipe/bend shall be trimmed at each end to remove “end effects” to ensure uniform heat treatment throughout the usable length of pipe.
After pipe is cut to length the pipe shall be inspected for compliance to the following requirements:
ID hardness OD hardness Straightness Ovality Squareness of cut
After inspection each pipe is to be allocated for storage or spooling for a specific work order.
Piping shall be spooled for the work order in accordance with specific information provided by engineering.
Prior to shipping, pipe shall be given a final inspection to ensure conformance to the following items: Length Fit ‐ up Geometric requirements of components Weld quality Surface condition Tagging Additional requirements as specified on customer purchase order
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777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 PROPERTIES Ultra 600 Induction Hardened pipe shall have the following properties:
ID hardness 50 – 65 HRc OD hardness 14 – 32 HRc Chemical properties as specified in UT100 Specification Dimensional properties: Induction ‐ hardening alters the microstructure of steel and may result in an outside diameter up to 1% larger than that specified by ASTM A53 Grade B
Minimum tensile strength of 90,000psi (620 MPa) Minimum yield strength of 60,000psi (413 MPa) Temperature Limits: 20°F to 450°F ( ‐ 6°C to 232°C)
Note: Hardness profile of ULTRA 600 is tapered, and these tensile and yield properties are of the complete cross-section. Therefore, these strength values will decrease as the hardened inner layer is worn away over its lifecycle.
Applicable uses of Ultra 600
Industrial
Mining
Steel mills Grain handling Cement mill Wastewater Foundries Wood Processing
In-plant piping Tailings lines Copper Silver Gold Nickel Pulverized coal fuel lines Phosphate
Pulp & Paper Bark lines Chip lines
Digester blow lines Hog fuel lines
Bauxite Lithium
Energy
Dredging
Lime injection lines Fly ash lines Bottom ash lines Pulverized coal fuel lines
Sand and gravel Fly ash
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777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
AVAILABLE FABRICATIONS Straight pipe to length Bends Tees Wyes & True Wyes Laterals All pipe, bends, and fittings can be custom fabricated and supplied in field ready dimensions, including appropriate end attachments.
STRAIGHT PIPE DETAILS Nominal Pipe Size: 2 ‐ 1/2 – 20in. (73.0 – 508.0mm) Wall Thicknesses: Standard and Extra Heavy Pipe Lengths:
2-1/2in (73.0mm) to 3in (89.9mm) NPS up to 20ft (6.10m) lengths 4in (114.3mm) to 16in (406.4mm) NPS up to 40ft (12.19m) lengths 18in (457mm) NPS and larger up to 50ft (15.24m) lengths Note: 39.37ft (12m) maximum length to ship overseas
PIPE BEND DETAILS Nominal Pipe Size: 2 ‐ 1/2 – 20in. (73.0 – 508.0mm) Wall Thicknesses: Standard and Extra Heavy Tangents at bend ends of custom lengths available. Center line radius:
Minimum of 20” (508mm) for nominal pipe size of 6in (168.3mm) and smaller Minimum of 3D for nominal pipe size 8in (219.1mm) or larger Up to 180” (4,572mm) for all nominal pipe sizes
PIPE FITTING DETAILS Nominal Pipe Size: 2 ‐ 1/2 – 20in. (73.0 – 508.0mm) Wall Thicknesses: Standard and Extra Heavy
END OPTIONS Note: Always avoid butt welding Ultra 600.
2 ‐ bolt couplings Slip ‐ on flanges Weld rings End grooves
11
ULTRA 600 WORKING PRESSURE LISTING
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(NEW PIPE) STANDARD
ULTRA 600 NOMINAL WALL (in)
ULTRA 600 TOLERANCED WALL (-12.5%) (in)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)
ULTRA 600 PART NUMBER
ULTRA 600 NPS (in)
PP2527H
2 1/2
0.276
0.2415
4592.6
3444.5
2755.6
PP3030H
3
0.3
0.2625
4069.1
3051.9
2441.5
PP4023H
4
0.237
0.207375
2440.2
1830.2
1464.1
PD4033H
4
0.337
0.294875
3526.8
2645.1
2116.1
PP5025H
5
0.258
0.22575
2139.3
1604.4
1283.6
PE5037H
5
0.375
0.328125
3157.4
2368.1
1894.5
PF5050H
5
0.5
0.4375
4280.6
3210.4
2568.3
PP6028H
6
0.28
0.245
1943.5
1457.7
1166.1
PE6043H
6
0.432
0.378
3049.1
2286.8
1829.4
PD8032H
8
0.322
0.28175
1710.7
1283.0
1026.4
PF8050H
8
0.5
0.4375
2696.4
2022.3
1617.8
PE1036H
10
0.365
0.319375
1552.1
1164.0
931.2
PF1050H
10
0.5
0.4375
2145.4
1609.1
1287.3
PE1237H
12
0.375
0.328125
1340.1
1005.1
804.1
PF1250H
12
0.5
0.4375
1798.5
1348.9
1079.1
PE1437H
14
0.375
0.328125
1218.2
913.6
730.9
PF1450H
14
0.5
0.4375
1634.6
1226.0
980.8
PE1637H
16
0.375
0.328125
1063.3
797.5
638.0
PF1650H
16
0.5
0.4375
1425.7
1069.3
855.4
PF1850H
18
0.5
0.4375
1264.2
948.1
758.5
PF2050H
20
0.5
0.4375
1135.5
851.6
681.3
PF2450H
24
0.5
0.4375
943.4
707.6
566.1
Note: These working pressures are calculated for new pipe with no allowance for wear or corrosion. As soon as the pipe wall experiences loss from abrasion below the toleranced wall listing, the working pressure listed in the chart will no longer apply.
12
ULTRA 600 WORKING PRESSURE LISTING (NEW PIPE) METRIC
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 NOMINAL WALL (mm)
ULTRA 600 TOLERANCED WALL (-12.5%) (mm)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)
ULTRA 600 PART NUMBER
ULTRA 600 NPS (mm)
PP2527H
65
7.01
6.13
316.6
237.4
189.9
PP3030H
80
7.62
6.67
280.5
210.4
168.3
PP4023H
100
6.01
5.26
168.2
126.1
100.9
PD4033H
100
8.55
7.48
243.1
182.3
145.8
PP5025H
125
6.55
5.73
147.4
110.6
88.4
PE5037H
125
9.52
8.33
217.6
163.2
130.6
PF5050H
125
12.7
11.11
295.1
221.3
177.0
PP6028H
150
7.11
6.22
134.0
100.5
80.4
PE6043H
150
10.97
9.60
210.2
157.6
126.1
PD8032H
200
8.17
7.15
117.9
88.4
70.7
PF8050H
200
12.7
11.11
185.9
139.4
111.5
PE1036H
250
9.27
8.11
107.0
80.2
64.2
PF1050H
250
12.7
11.11
147.9
110.9
88.7
PE1237H
300
9.52
8.33
92.3
69.2
55.4
PF1250H
300
12.7
11.11
124.0
93.0
74.4
PE1437H
350
9.52
8.33
83.9
62.9
50.3
PF1450H
350
12.7
11.11
112.7
84.5
67.6
PE1637H
400
9.52
8.33
73.3
54.9
43.9
PF1650H
400
12.7
11.11
98.2
73.7
58.9
PF1850H
450
12.7
11.11
87.1
65.3
52.2
PF2050H
500
12.7
11.11
78.2
58.7
46.9
PF2450H
600
12.7
11.11
65.0
48.7
39.0
Note: These working pressures are calculated for new pipe with no allowance for wear or corrosion. As soon as the pipe wall experiences loss from abrasion below the toleranced wall listing, the working pressure listed in the chart will no longer apply.
13
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 WORKING PRESSURE LISTING (3/4 OF WALL REMAINING) STANDARD
ULTRA 600 NOMINAL WALL (in)
ULTRA 600 3/4 OF FULL WALL REMAINING (in)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)
ULTRA 600 NPS (in)
ULTRA 600 PART NUMBER
PP2527H
2 1/2
0.276
0.207
3896.4
2922.3
2337.9
PP3030H
3
0.3
0.225
3456.3
2592.2
2073.8
PP4023H
4
0.237
0.17775
2080.2
1560.2
1248.1
PD4033H
4
0.337
0.25275
2999.3
2249.5
1799.6
PP5025H
5
0.258
0.1935
1824.9
1368.7
1094.9
PE5037H
5
0.375
0.28125
2687.4
2015.5
1612.4
PF5050H
5
0.5
0.375
3634.2
2725.7
2180.5
PP6028H
6
0.28
0.21
1658.7
1244.0
995.2
PE6043H
6
0.432
0.324
2595.7
1946.8
1557.4
PD8032H
8
0.322
0.2415
1460.7
1095.5
876.4
PF8050H
8
0.5
0.375
2297.3
1723.0
1378.4
PE1036H
10
0.365
0.27375
1325.7
994.3
795.4
PF1050H
10
0.5
0.375
1830.1
1372.6
1098.1
PE1237H
12
0.375
0.28125
1145.2
858.9
687.1
PF1250H
12
0.5
0.375
1535.4
1151.6
921.2
PE1437H
14
0.375
0.28125
1041.3
781.0
624.8
PF1450H
14
0.5
0.375
1396.0
1047.0
837.6
PE1637H
16
0.375
0.28125
909.3
682.0
545.6
PF1650H
16
0.5
0.375
1218.2
913.6
730.9
PF1850H
18
0.5
0.375
1080.5
810.4
648.3
PF2050H
20
0.5
0.375
970.8
728.1
582.5
PF2450H
24
0.5
0.375
807.0
605.2
484.2
Note: These working pressures are calculated for pipe with 3/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 3/4 wall figure, the working pressures listed in the table will no longer apply.
14
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 WORKING PRESSURE LISTING (3/4 OF WALL REMAINING) METRIC
ULTRA 600 NOMINAL WALL (mm)
ULTRA 600 3/4 OF FULL WALL REMAINING (mm)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)
ULTRA 600 NPS (mm)
ULTRA 600 PART NUMBER
PP2527H
65
7.01
5.25
268.6
201.4
161.1
PP3030H
80
7.62
5.71
238.3
178.7
142.9
PP4023H
100
6.01
4.51
143.4
107.5
86.0
PD4033H
100
8.55
6.41
206.7
155.0
124.0
PP5025H
125
6.55
4.91
125.8
94.3
75.4
PE5037H
125
9.52
7.14
185.2
138.9
111.1
PF5050H
125
12.7
9.52
250.5
187.9
150.3
PP6028H
150
7.11
5.33
114.3
85.7
68.6
PE6043H
150
10.97
8.22
178.9
134.2
107.3
PD8032H
200
8.17
6.13
100.7
75.5
60.4
PF8050H
200
12.7
9.52
158.3
118.7
95.0
PE1036H
250
9.27
6.95
91.4
68.5
54.8
PF1050H
250
12.7
9.52
126.1
94.6
75.7
PE1237H
300
9.52
7.14
78.9
59.2
47.3
PF1250H
300
12.7
9.52
105.8
79.3
63.5
PE1437H
350
9.52
7.14
71.7
53.8
43.0
PF1450H
350
12.7
9.52
96.2
72.1
57.7
PE1637H
400
9.52
7.14
62.6
47.0
37.6
PF1650H
400
12.7
9.52
83.9
62.9
50.3
PF1850H
450
12.7
9.52
74.4
55.8
44.6
PF2050H
500
12.7
9.52
66.9
50.2
40.1
PF2450H
600
12.7
9.52
55.6
41.7
33.3
Note: These working pressures are calculated for pipe with 3/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 3/4 wall figure, the working pressures listed in the table will no longer apply.
15
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 WORKING PRESSURE LISTING (1/2 OF WALL REMAINING) STANDARD
ULTRA 600 NOMINAL WALL (in)
ULTRA 600 1/2 OF FULL WALL REMAINING (in)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)
ULTRA 600 PART NUMBER
ULTRA 600 NPS (in)
PP2527H
2 1/2
0.276
0.138
2545.8
1909.3
1527.5
PP3030H
3
0.3
0.15
2263.3
1697.5
1358.0
PP4023H
4
0.237
0.1185
1371.9
1028.9
823.1
PD4033H
4
0.337
0.1685
1968.6
1476.5
1181.2
PP5025H
5
0.258
0.129
1205.1
903.8
723.1
PE5037H
5
0.375
0.1875
1766.7
1325.1
1060.0
PF5050H
5
0.5
0.25
2377.6
1783.2
1426.6
PP6028H
6
0.28
0.14
1096.3
822.2
657.8
PE6043H
6
0.432
0.216
1707.3
1280.5
1024.4
PD8032H
8
0.322
0.161
966.4
724.8
579.9
PF8050H
8
0.5
0.25
1513.4
1135.0
908.0
PE1036H
10
0.365
0.1825
877.7
658.3
526.6
PF1050H
10
0.5
0.25
1208.5
906.4
725.1
PE1237H
12
0.375
0.1875
758.9
569.2
455.4
PF1250H
12
0.5
0.25
1015.5
761.6
609.3
PE1437H
14
0.375
0.1875
690.4
517.8
414.3
PF1450H
14
0.5
0.25
923.9
692.9
554.3
PE1637H
16
0.375
0.1875
603.3
452.5
362.0
PF1650H
16
0.5
0.25
807.0
605.2
484.2
PF1850H
18
0.5
0.25
716.3
537.2
429.8
PF2050H
20
0.5
0.25
643.9
483.0
386.4
PF2450H
24
0.5
0.25
535.7
401.8
321.4
Note: These working pressures are calculated for pipe with 1/2 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/2 wall figure, the working pressure listed in the table will no longer apply.
16
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 WORKING PRESSURE LISTING (1/2 OF WALL REMAINING) METRIC
ULTRA 600 NOMINAL WALL (mm)
ULTRA 600 1/2 OF FULL WALL REMAINING (mm)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)
ULTRA 600 PART NUMBER
ULTRA 600 NPS (mm)
PP2527H
65
7.01
3.5
175.5
131.6
105.3
PP3030H
80
7.62
3.81
156.0
117.0
93.6
PP4023H
100
6.01
3
94.5
70.9
56.7
PD4033H
100
8.55
4.27
135.7
101.7
81.4
PP5025H
125
6.55
3.27
83.0
62.3
49.8
PE5037H
125
9.52
4.76
121.8
91.3
73.0
PF5050H
125
12.7
6.35
163.9
122.9
98.3
PP6028H
150
7.11
3.55
75.5
56.6
45.3
PE6043H
150
10.97
5.48
117.7
88.2
70.6
PD8032H
200
8.17
4.08
66.6
49.9
39.9
PF8050H
200
12.7
6.35
104.3
78.2
62.6
PE1036H
250
9.27
4.63
60.5
45.3
36.3
PF1050H
250
12.7
6.35
83.3
62.4
49.9
PE1237H
300
9.52
4.76
52.3
39.2
31.3
PF1250H
300
12.7
6.35
70.0
52.5
42.0
PE1437H
350
9.52
4.76
47.6
35.7
28.5
PF1450H
350
12.7
6.35
63.7
47.7
38.2
PE1637H
400
9.52
4.76
41.5
31.1
24.9
PF1650H
400
12.7
6.35
55.6
41.7
33.3
PF1850H
450
12.7
6.35
49.3
37.0
29.6
PF2050H
500
12.7
6.35
44.3
33.2
26.6
PF2450H
600
12.7
6.35
36.9
27.7
22.1
Note: These working pressures are calculated for pipe with 1/2 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/2 wall figure, the working pressure listed in the table will no longer apply.
17
ULTRA 600 WORKING PRESSURE LISTING (1/4 OF WALL REMAINING) STANDARD
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 NOMINAL WALL (in)
ULTRA 600 1/4 OF FULL WALL REMAINING (in)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)
ULTRA 600 PART NUMBER
ULTRA 600 NPS (in)
PP2527H
2 1/2
0.276
0.069
1248.0
936.0
748.8
PP3030H
3
0.3
0.075
1111.9
833.9
667.2
PP4023H
4
0.237
0.05925
678.6
509.0
407.2
PD4033H
4
0.337
0.08425
969.4
727.0
581.6
PP5025H
5
0.258
0.0645
596.9
447.7
358.1
PE5037H
5
0.375
0.09375
871.3
653.5
522.8
PF5050H
5
0.5
0.125
1167.0
875.3
700.2
PP6028H
6
0.28
0.07
543.5
407.6
326.1
PE6043H
6
0.432
0.108
842.4
631.8
505.4
PD8032H
8
0.322
0.0805
479.6
359.7
287.7
PF8050H
8
0.5
0.125
747.8
560.9
448.7
PE1036H
10
0.365
0.09125
435.9
326.9
261.5
PF1050H
10
0.5
0.125
598.6
448.9
359.2
PE1237H
12
0.375
0.09375
377.2
282.9
226.3
PF1250H
12
0.5
0.125
503.7
377.8
302.2
PE1437H
14
0.375
0.09375
343.4
257.5
206.0
PF1450H
14
0.5
0.125
458.6
344.0
275.2
PE1637H
16
0.375
0.09375
300.2
225.2
180.1
PF1650H
16
0.5
0.125
400.9
300.7
240.6
PF1850H
18
0.5
0.125
356.1
267.1
213.7
PF2050H
20
0.5
0.125
320.4
240.3
192.2
PF2450H
24
0.5
0.125
266.7
200.1
160.0
Note: These working pressures are calculated for pipe with 1/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/4 wall figure, the working pressure listed in the table will no longer apply.
18
ULTRA 600 WORKING PRESSURE LISTING (1/4 OF WALL REMAINING) METRIC
777 MARITIME DRIVE | P.O. BOX 308 PORT WASHINGTON, WI 53074 USA WWW.ULTRATECHPIPE.COM 1-262-284-7800 | 1-800-626-8243 UT ‐ SALES@ULTRATECHPIPE.COM
ULTRA 600 NOMINAL WALL (mm)
ULTRA 600 1/4 OF FULL WALL REMAINING (mm)
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)
ULTRA 600 PART NUMBER
ULTRA 600 NPS (mm)
PP2527H
65
7.01
1.75
86.0
64.5
51.6
PP3030H
80
7.62
1.9
76.6
57.4
45.9
PP4023H
100
6.01
1.5
46.7
35.0
28.0
PD4033H
100
8.55
2.13
66.8
50.1
40.1
PP5025H
125
6.55
1.63
41.1
30.8
24.6
PE5037H
125
9.52
2.38
60.0
45.0
36.0
PF5050H
125
12.7
3.17
80.4
60.3
48.2
PP6028H
150
7.11
1.77
37.4
28.1
22.4
PE6043H
150
10.97
2.74
58.0
43.5
34.8
PD8032H
200
8.17
2.04
33.0
24.7
19.8
PF8050H
200
12.7
3.17
51.5
38.6
30.9
PE1036H
250
9.27
2.31
30.0
22.5
18.0
PF1050H
250
12.7
3.17
41.2
30.9
24.7
PE1237H
300
9.52
2.38
26.0
19.5
15.6
PF1250H
300
12.7
3.17
34.7
26.0
20.8
PE1437H
350
9.52
2.38
23.6
17.7
14.2
PF1450H
350
12.7
3.17
31.6
23.7
18.9
PE1637H
400
9.52
2.38
20.7
15.5
12.4
PF1650H
400
12.7
3.17
27.6
20.7
16.5
PF1850H
450
12.7
3.17
24.5
18.4
14.7
PF2050H
500
12.7
3.17
22.0
16.5
13.2
PF2450H
600
12.7
3.17
18.3
13.7
11.0
Note: These working pressures are calculated for pipe with 1/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/4 wall figure, the working pressure listed in the table will no longer apply.
19
THE EXPERTS IN TWIN WALL, STEEL-LINED PIPE & ELBOWS FOR ABRASIVE MATERIAL TRANSPORT
ESSER 160
ESSER 400
Series
Description
Single layer
Single layer, hardened
S355 / P355
S235 / P235, S355 / P355
Usage Material
straight line route
straight line route
THE EXPERTS IN TWIN WALL PIPE FOR ABRASIVE MATERIAL TRANSPORT Origin Hardness ESSER-WERKE, DE Rockwell: n.v. Vickers: Brinell: 120 – 160 HV 115 – 150 HB
ESSER-WERKE, DE
Rockwell: 45 – 50 HRC Vickers: Brinell: 440 – 510 HV 415 – 485 HB
EWCFI
Also Available Manufactured in Germany, Esser Twin Pipes deliver a steel ‑ lined, twin ‑ wall solution built for high ‑ pressure applications, with a full range of connection options.
LEARN MORE ABOUT OUR STRAIGHT PIPE & ELBOW OFFERING IN OUR APPLICATION GUIDES BELOW.
Our Elbows are engineered with increased wall
thickness at the back of the bend to better absorb wear – extending service life where abrasion is highest.
ESSER TWIN 900
ESSER TWIN 700
Two-layer, hardened
Two-layer, CCI inner layer
S235 / P235, S355 / P355 C60 / 60Mn7
Outlet-pipe after elbow, special pipes S235 / P235, S355 / P355 GX350
Straight line route
ESSER-WERKE, DE
ESSER-WERKE, DE
Rockwell: Vickers: Brinell:
67 HRC
Rockwell: Vickers: Brinell:
63 HRC
920 HV n.v.
760 HV n.v.
VIEW INDUSTRIAL GUIDE
VIEW MINING GUIDE
EWCFI
CFICOMPANY.COM GLOBAL WEAR SOLUTIONS FOR MISSION CRITICAL APPLICATIONS
CFI is a global platform of trusted industrial brands delivering mission-
critical wear and flow control solutions. Our family of companies—spanning
concrete delivery, piping systems, and wear materials—is united by a
shared promise to empower success and deliver results through innovation,
engineering, and performance.
ESSER CON FORMS INDIA EWCFI
ABRASION-RESISTANT PIPELINE SYSTEMS
CONCRETE PUMPING DELIVERY SYSTEMS
COMPLETE PIPELINE SYSTEMS
IMPACT & ABRASION RESISTANT STEEL PLATE
:2015
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