1 Table of contents 98

Ultra Tech Pipe Product Guide

Learn more about Ultra Tech Pipes complete offering. Choose pipe that conveys it all!

PIPING SOLUTIONS		1
ENVIRONMENTAL COMMITMENT		2
SUPPORTING ENVIRONMENTAL STEWARDSHIP		2
OUR GOAL IS TO CREATE QUALITY, DURABLE PRODUCTS THAT SUPPORT SUSTAINABILITY AND FULFILL OUR CUSTOMERS' DESIRE FOR ENVIRONMENTAL STEWARDSHIP		2
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SAVED OVER 1 MILLION		3
TONS OF CO2 EMISSIONS WORLDWIDE		3
Use of Ultra Tech pipe versus mild steel pipe, has saved over 1M tons of CO2 emissions. These CO2 emissions equal...		3
2.4 BILLION		3
miles driven by average gasoline-powered passenger vehicles (GHG emissions)		3
86.4 MILLION		3
gallons of gasoline consumed (CO2 emissions)		3
CHOOSE THE PIPE THAT CONVEYS IT ALL		4
TABLE OF CONTENTS		5
ABOUT		5
SOLUTIONS		5
SERVICES		5
TECHNOLOGY		5
PRODUCTS		5
HISTORY OF EXCELLENCE		6
Simple. Responsible. Sustainable.		6
WORLD LEADER OF		6
OVER		6
4M		6
FEET		6
OF PIPE WORLDWIDE		6
OVER		6
1M		6
tons CO2		6
SAVED WORLDWIDE		6
CELEBRATING		6
YEARS		6
IN BUSINESS		6
NORTH		6
AMERICAN		6
Improves Safety Our uncompromising focus on safety means all products are 100% inspected for exceptional performance.		7
Lasts Longer Ultra Tech 600 induction-hardened pipe lasts up to 6 times longer than standard pipe.		7
Saves Money Ultra Tech 600 provides the lowest total cost of ownership by reducing downtime for repairs or installation.		7
Provides More Support Our expert consultants provide on-site technical expertise worldwide.		7
Solves Tough Problems We offer precision-engineered custom solutions through our in-house metallurgy lab, expert welders, and advanced robotics.		7
Saves Energy Ultra Tech 600 cuts your pipe-related carbon footprint by up to 80%.		7
CHOOSE THE PIPE THAT CONVEYS IT ALL		8
STRAIGHT FROM OUR CUSTOMERS...		9
“Even though Ultra Tech’s pipe costs a little more than black iron pipe, we’ve seen a cost savings over the long run because of its extended operating life. We’ve also seen a significant decrease in our operating costs because of the reduction in downtime, maintenance, and crane rental costs."		9
– Tom Gass VP of Material Purchasing		9
"Ultra Tech 600 should be standard on all dredges."		9
– Vic Burr VP of Environmental		9
“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective. The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.”		9
– John Pillard Senior Pipe Technician		9
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FREE WHITE PAPER		10
DISCOVER HOW TO REDUCE PIPE CARBON EMISSIONS BY UP TO 80%		10
DOWNLOAD NOW		10
Download this white paper to learn how the most influential mining companies in the world gain competitive advantage and protect the planet using induction-hardened steel pipe instead of mild steel.		10
SOLUTIONS THAT MAKE AN IMPACT.		11
SOLUTIONS BY SUSTAINABILITY		12
ENVIRONMENTAL STEWARD		12
Ultra Tech creates quality, durable products for solutions that support sustainability and fulfill our customers' desire for environmental stewardship.		12
Lasts Longer		12
Less Downtime		12
Saves More		12
Ultra Tech 600 can last 10 years while mild steel pipe typically lasts 2 years.		12
Get more uptime and production reliability with Ultra Tech 600. Avoid the environmental costs from maintenance and replacement of mild steel.		12
Replacing mild steel pipe with Ultra Tech 600 can slash your piping-related carbon footprint by up to 80%.		12
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SUSTAINABLE SOLUTION CASE STUDY		13
INDUCTION-HARDENED PIPE SAVES 9,631 TONS OF CO2 EMISSIONS		13
Saving 9,631 tons of CO2 emissions is equivalent to...**		13
GHG emissions from:		13
2,143		13
24.7 M		13
CO2 emissions from:		13
1.1 M		13
1,214		13
1.2 B		13
GHG emissions avoided by:		13
3,333		13
476		13
416,884		13
SOLUTIONS BY MARKET		14
MINING		14
In the mining industry, a pipeline failure can cost millions of dollars in lost production. Ultra Tech partners with customers to offer solutions for mine operators that maximize safety and efficiency. Ultra Tech’s longer-lasting pipe, threaded borehole options, and diversion valves are all designed to reduce maintenance and exposure hours; saving money and improving safety.		14
BOREHOLE SOLUTIONS		14
SLURRY SOLUTIONS		14
SOLUTIONS FOR ANY APPLICATION		14
Improve installation safety, reduce downtime, allow for smaller boreholes, and extend the life of the pipe.		14
Reduce erosion, pipe leaks, and significant maintenance costs of downtime for pipe replacement.		14
In-plant piping, backfill transport & distribution, shotcrete applications, tailing lines, copper, silver, gold, nickel, phosphate, bauxite, and lithium		14
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MINING CASE STUDY		15
INDUCTION-HARDENED PIPE WITHSTANDS MINING APPLICATIONS		15
CUSTOMER – THE MOSAIC COMPANY		15
The Mosaic Company is the world’s leading producer and marketer of concentrated phosphate and potash. Phosphate is mined using large draglines and then pumped as a slurry mixture of pebble-sized rock, sand, and clay through a 20-22” steel pipeline to a beneficiation plant located up to 14 miles from the mining site.		15
PROBLEM		15
For highly abrasive applications, mild steel pipe is not hard enough to withstand phosphate for very long. Mining engineers seek superior piping alternatives to reduce maintenance and prolong system life, at a price point that will not significantly impact the budget.		15
“The slurry is so abrasive, that standard-grade, carbon steel pipe just wears out too quickly,” says John Pillard, senior pipe technician at Mosaic Company.		15
SOLUTION		15
The Mosaic Company uses a combination of Abrasion Resistant (A-R) pipe rated at 230 BHN and Ultra Tech's induction-hardened Ultra 600 (600 BHN). Much of the A-R pipe was initially installed before a merger in 2004, but since then “more of the induction hardened pipe is taking the place of the mild steel pipe simply because it’s a better value,” says Pillard.		15
“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective,” says Pillard. “The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.”		15
RESULTS		15
Pillard says his primary concern is to “get the most wear for your money.” Pillard estimates that in an extremely high wear area, like the lead dragline in Mosaic’s mining operation, a mild steel pipe could wear out in as little as a year and a half. He estimates that the Ultra 600 could easily double that duration in the same location. In a lower abrasive-wear application, Pillard has seen the induction-hardened pipe last as long as 6-8 years.		15
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SOLUTIONS BY MARKET		16
DREDGING		16
As climate change presents more problems to coastal ports and inland waterways, the dredging industry is poised to see growth like never before. Ultra Tech pipe and hose solutions will provide increased durability, reliability, and flexibility to keep dredge crews safe and efficient as they operate in the harshest conditions.		16
LINE CHANGE SOLUTIONS		16
WELDING ALTERNATE SOLUTIONS		16
SOLUTIONS FOR ANY APPLICATION		16
Increase safety, efficiency and productivity with a variety of diversion valves that eliminate manual line switching.		16
Dramatically reduce the man hours needed to place and remove lines with threaded pipeline couplings made from hardened pipe to save time and money over the long haul.		16
Beach restoration & reconstruction, lake boat dock maintenance, river sediment & phosphate removal, port & navigation channel deepening, harbor maintenance, mining of sand & aggregates, fly ash pond management, and dam reinforcement		16
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DREDGING CASE STUDY		17
ULTRA TECH IMPROVES DREDGING OPERATIONAL EFFICIENCY		17
CUSTOMER – J.F. BRENNAN		17
J.F. Brennan is a Construction, Environmental Services, and Harbor Management company that was dredging a quarry for rock and sand to be used in the fabrication of concrete. The job required tons of mixed-media, highly-abrasive material to be pumped from the bottom of the quarry and transported to a cleansing and crushing system.		17
PROBLEM		17
Due to the abrasiveness of the material, pipes were wearing at an alarming rate and required replacement weekly. After extensive research, J.F. Brennan reached out to Ultra Tech for a solution.		17
SOLUTION		17
Using data from a similar challenging application in which transition to Ultra Tech pipe resulted in an increase of wear life from 400,000 tons to 1.1 million tons, the Ultra Tech sales and engineering team developed a custom system consisting of Ultra 600 pipe and elbows.		17
“Ultra 600 should be standard on all dredges,” says Vic Burr, VP of Environmental.		17
RESULTS		17
After a three-week test period of using Ultra 600, J.F. Brennan, using an ultra sonic gauge, tested and determined that there was zero wear on the pipe. Weekly replacement was no longer necessary, and the cost savings was immediately evident. The company then made plans with Ultra Tech to transition all pipe used on their dredging systems to Ultra 600 pipe and elbows. Implementation of the 8-, 10-, and 14-inch Ultra 600 pipe solutions was simple and proved to be incredibly effective in improving operational efficiency within their project.		17
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SOLUTIONS BY MARKET		18
INDUSTRIAL		18
One of the most costly events in an industrial operation is unscheduled downtime. Not only is the equipment unable to produce your product, but it will often result in lost productivity. Unscheduled maintenance may require emergency measures that are often expensive. Ultra Tech offers pipe system solutions that give you longer life, less downtime, and more productivity.		18
PRODUCTIVITY SOLUTIONS		18
HIGH VALUE SOLUTIONS		18
SOLUTIONS FOR ANY APPLICATION		18
Reduce downtime, replacement costs, and maintenance with pipe that lasts up to 6x's longer than mild steel.		18
Get the lowest total cost of ownership in the industry with longer-lasting Ultra Tech 600.		18
Steel mills, grain handling and pet food operations, cement mill, plastic and glass manufacturing, wastewater, foundries, and wood processing		18
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INDUSTRIAL CASE STUDY		19
ABRASION-RESISTANT PIPE PROVIDES LONG OPERATING LIFE		19
CUSTOMER – ECK INDUSTRIES		19
Eck Industries, Manitowoc, WI, operates a specialty aluminum foundry that manufactures various sand-cast aluminum parts for automotive, defense, and other industries. The foundry operates 24 hours a day, 7 days a week, and makes more than 3,500 different cast aluminum parts weighing as little as 1⁄2 pound to more than 2,000 pounds.		19
PROBLEM		19
Sixty-six tons of sand were conveyed through 4-inch diameter, Schedule 80 black iron pipe each day. Within 6 months, the pipe would wear and sand would spill out into the foundry. Conveying and production lines would shut down until repairs were finished. After 3 months, the repairs would wear out and pipe would be replaced, which meant production was closed again. Eck Industries needed a way to increase the pipe operating life in order to decrease production downtime and maintenance costs.		19
SOLUTION		19
Eck Industries began replacing black iron pipe sections with Ultra Tech 4-inch diameter, Schedule 80, abrasion-resistant pipe whenever the old pipe wore out and eventually completely switched over. When Eck Industries decided to expand, they again used Ultra Tech abrasion-resistant pipe for a new thermal sand reclamation system. Eck Industries plans to use Ultra Tech for future projects.		19
“Since this pipe can last up to 6 times longer than black iron pipe, we significantly reduced downtime and maintenance costs over the years because once a pipe section was replaced, it didn’t have to be touched again for 2 to 3 years,” says Gass.		19
RESULTS		19
“Even though the supplier’s pipe costs a little more than the black iron pipe, we’ve seen a cost savings over the long run because of its extended operating life,” says Tom Gass, vice president of material purchasing at Eck Industries. “We’ve also seen a significant decrease in our operating costs because of the reduction in downtime, maintenance, and crane rental costs. To further reduce our maintenance costs, we don’t worry about repairing the pipe with patches anymore. After we install the pipe, it will stay in place until it wears out and then we’ll replace it.”		19
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SOLUTIONS BY MARKET		20
PULP & PAPER		20
Continued volatility in the pulp & paper industry means managing efficiencies and costs are more important than ever. Ultra Tech produces custom pipes, valves, and fittings that will reduce maintenance and replacement costs, saving you money. Our pipe systems stand up to abrasive particles, keep processes online, and deliver significant lifecycle cost savings over standard pipe.		20
PRODUCTIVITY SOLUTIONS		20
HIGH VALUE SOLUTIONS		20
SOLUTIONS FOR ANY APPLICATION		20
Reduce downtime, replacement costs, and maintenance with pipe that lasts up to 6x's longer than mild steel.		20
Get the lowest total cost of ownership in the industry with longer-lasting Ultra Tech 600.		20
Bark lines, chip lines, digester blow lines, hog fuel lines		20
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PULP & PAPER CASE STUDY		21
ULTRA TECH IMPROVES DREDGING OPERATIONAL EFFICIENCY		21
ULTRA 600 OUTLASTED MILD STEEL 3 TO 1		21
Ultra 600 pipe was independently tested in an abrasive wear test (ASTM G65-16) to show the wear rates of the induction-hardened steel compared to mild steel and centrifugal cast iron.		21
CUSTOMER – J.F. BRENNAN		21
J.F. Brennan is a Construction, Environmental Services, and Harbor Management company that was dredging a quarry for rock and sand to be used in the fabrication of concrete. The job required tons of mixed-media highly-abrasive material to be pumped from the bottom of the quarry and transported to cleansing and crushing system.		21
INDEPENDENT WEAR TEST RESULTS		21
Results showed Ultra 600 exhibited 3 times the wear resistance of mild steel when worn from the ID to the OD (standard application). Even the raw Ultra 600 material displayed a 17% increase in wear resistance over mild steel, while centrifugal cast iron only presented a 6% increase over mild steel.		21
INDUSTRY STANDARD VS. THE ULTRA TECH DIFFERENCE While the initial investment on mild steel pipe is low, it could need replacement in as little as 1 year under pulp & paper conditions. Ultra 600 lasts up to 6x's longer, which means less downtime and the lowest total cost of ownership in the industry.		21
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SOLUTIONS BY MARKET		22
ENERGY		22
Your team is focused on ensuring that when your customers flip a switch, the lights come on. Our team is dedicated to making pipeline worries a thing of the past. UT 600 AR steel pipe is a cost-effective solution that improves reliability and lowers the total cost of ownership and maintenance expenses.		22
PRODUCTIVITY SOLUTIONS		22
Reduce downtime, replacement costs, and maintenance with pipe that lasts up to 6x's longer than mild steel.		22
HIGH VALUE SOLUTIONS		22
Get the lowest total cost of ownership in the industry with longer-lasting Ultra Tech 600.		22
SOLUTIONS FOR ANY APPLICATION		22
Pulverized coal fuel lines, fly ash lines, bottom ash lines, and lime injection lines		22
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ENERGY CASE STUDY		23
ULTRA TECH PIPES IMPROVE PULVERIZED COAL BOILER SYSTEM		23
CUSTOMER – DOMINION ENERGY		23
Dominion Energy is an American power and energy company headquartered in Richmond, Virginia, supplying electricity and natural gas to 7 million customers in multiple states. Dominion Energy uses a pulverized coal-fired boiler system for its operations.		23
PROBLEM		23
The boiler system needed a retrofit due to the extremely abrasive nature of the pulverized coal pneumatically conveyed through the system. As part of his due diligence, Greg Fynan of Stone & Webster, the service engineering-construction company hired to handle the retrofit, considered abrasion-resistant pipe and basalt-lined pipe.		23
SOLUTION		23
Ultimately, Fynan decided the best solution was the Ultra Tech 600 pipe.		23
“When you take everything into consideration, this induction-hardened, abrasion-resistant pipe was the way to go for this application,” adds Fynan.		23
Mild steel is inexpensive, but it’s not going to hold up over time,” says Fynan. “It isn’t less expensive in the long run because the labor costs to change a piping system are astronomical.		23
RESULTS		23
Dominion Energy was able to save money in the long run by using Ultra Tech 600 abrasion-resistant pipe.		23
For a highly abrasive application such as pulverized coal, mild steel pipe is simply not tough enough to stand up to the abuse for more than a year or two, and would require significant maintenance cost and downtime. Basalt-lined pipe may last 15 years vs. 10 years for UT 600 under the same conditions, but the cost is almost 3 times higher than UT 600.		23
“With a basalt-lined pipe you might get 15 years, maybe more, but the premium price wasn’t worth it — particularly when we would have had to redesign the entire system,” says Fynan. “It would have been a nightmare.”		23
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SOLUTIONS BY BUSINESS INITIATIVE		24
EFFICIENCY & PRODUCTIVITY		24
Increasing efficiency and productivity are key for driving profits. Our engineers work directly with clients and their contractors to ensure that the pipeline system designed is as efficient and effective as possible for your specific goals. Our products and solutions will dramatically increase the efficiency and productivity of your pipeline operations.		24
LONGER- LASTING PIPE		24
30-SECOND LINE CHANGES		24
ULTRASONIC TESTING		24
Reduce downtime and increase productivity with pipe that lasts up to 6x's longer than mild steel.		24
Increase system efficiency and productivity with Ultra Tech diversion valves that eliminate the exposure hours and downtime caused by frequent manual line changes.		24
Our pipe is capable of being ultrasonically tested, which is an efficient maintenance solution. This results in less downtime, more productivity, and cost savings versus shutting down the line to take the pipe apart.		24
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EFFICIENCY/PRODUCTIVITY CHALLENGE & SOLUTION		25
DIVERSION VALVES INCREASE SYSTEM EFFICIENCY		25
ULTRA TECH DIVERSION VALVES INCREASE SYSTEM EFFICIENCY		25
CHALLENGE		25
To increase system efficiency by eliminating the exposure hours and downtime caused by frequent manual line changes.		25
ULTRA TECH SOLUTION		25
Ultra Tech Diversion Valves were engineered to enable operators to change lines using hydraulic power. This is done quickly and efficiently eliminating manual work. Pictured below are the 8” Diversion Valves.		25
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SOLUTIONS BY BUSINESS INITIATIVE		26
INCREASED SAFETY		26
We operate as though we are part of your team and provide an uncompromising focus on safety in everything we do. Whether we are producing the toughest wear-resistant piping for the most challenging applications, or providing an easier, cost-effective option for faster installation, safety is always number one.		26
PRODUCT INSPECTION		26
Every product and component that we produce is inspected for dimensional accuracy and material defects.		26
SAFE SOLUTIONS		26
Custom solutions focused on increasing profits and the safety of your job site		26
INTERNAL SAFETY		26
Employee welfare and job site safety are our top corporate priorities		26
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SAFETY CHALLENGE & SOLUTION		27
ULTRA TECH LOW-PROFILE MANUAL DIVERSION VALVES INCREASE SAFETY		27
DIVERSION VALVES INCREASE SYSTEM EFFICIENCY		27
CHALLENGE		27
Safely reduce exposure hours and downtime caused by frequent manual line changes.		27
ULTRA TECH SOLUTION		27
Significant increase in safety due to reduced exposure hours		27
Decrease in line changes leads to reduced downtime and increased productivity		27
Ultra Tech’s swivel coupling allows full rotation of s-tube without loosening coupling		27
Rigid frame reduces the issues caused by ground and pipe movement		27
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SOLUTIONS BY BUSINESS INITIATIVE		28
COST REDUCTION		28
Ultra Tech provides the lowest total cost of ownership in the industry, which saves you money in the long run. Here is an example explaining total cost of ownership. Mild steel pipe lasts 1 year and costs $100k plus $50k installation. Ultra Tech abrasion-resistant pipes last 5 years and cost $300k plus $50k installation. While the upfront cost of Ultra Tech abrasion-resistant pipes is higher than mild steel pipe, over time Ultra Tech pipe saves downtime and installation costs when compared to mild steel for a total savings of $400k.		28
LOWER COSTS		28
Less maintenance, repairs, and replacement vs. mild steel means lower costs.		28
LONGER- LASTING PIPE		28
Avoid the cost and downtime from repeated installation of mild steel with longer-lasting, abrasion-resistant pipe.		28
MORE PRODUCTIVITY		28
Ultrasonic testing eliminates the time and cost of shutting down and taking apart the line for wear inspection.		28
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SERVICES THAT ELEVATE YOUR EXPERIENCE.		29
SERVICES		30
ENGINEERING & DESIGN		30
We provide cutting-edge pipe system solutions specifically engineered with our proprietary technology to withstand the most abrasive materials, reduce downtime, and improve safety and overall job performance. Our engineers work directly with clients and their contractors to ensure that the pipeline system designed is as efficient and effective as possible.		30
EFFICIENT AND EFFECTIVE DESIGN		30
PRECISION-ENGINEERED CUSTOM SOLUTIONS		30
PROPRIETARY TECHNOLOGY		30
Engineering plans include detailed drawings for every piece of pipe within the design.		30
Our dedicated team of expert engineers and welders offer entire system solutions with custom bending and fabrication to fit any job.		30
Our products are developed with precision in our in-house metallurgy lab using the latest technology including advanced robotics and our induction-hardened pipe process.		30
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EVERY PROJECT BEGINS WITH OUR IN-HOUSE ENGINEERS		31
PROJECT ACTIVATION		31
ENGAGE WITH OUR ENGINEERS		31
APPROX. PIPE DIAMETERS & ESTIMATED PIPE LENGTHS ARE A GREAT PLACE TO START Submitting projects through the Ultra Tech Project Registration portal takes 3 minutes. It provides inventory availability, access to strategic project pricing, and enhanced communication and support, including budget, design, planning, and execution. We jumpstart your project with our engineers.		31
SPECS, BUDGET & TIMELINE		31
FORMAL PROPOSAL & DETAILS		31
WE ASSESS RFQ'S & PROJECT REQUIREMENTS Collaborate with an experienced in-house engineer for detailed project specs that suit your specific needs. Engineering ensures product specifications can be met. Optionally, calculations can be done to validate various system demands, such as high pressure, wear calculations, and fitting reinforcement as needed. We create a formal proposal explaining product details & what will be designed.		31
ORDER RECEIPT		31
ENGINEERING BEGINS APPROVAL DRAWINGS		31
CUSTOMER PROPOSALS ARE READY FOR ENGINEERING FINALIZATION We work with purchasing and production teams to place your order and plan the next steps for your project completion.		31
DESIGN & VALIDATION		31
FABRICATION, MANUFACTURING, & QUALITY PROCESSES BEGIN		31
DESIGN APPROVALS & SYSTEM DESIGN DOCUMENTATION Approval drawings are created and sent to the customer for final validation. Once drawings are approved, Engineering documents are prepared and verified to ensure the system design is accurate and ready for manufacturing.		31
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SERVICES		32
PURCHASING & PRODUCTION		32
Our purchasing and production teams work closely with global suppliers to ensure that our proprietary steel chemistry is rolled to the required pipe sizes. Then, our US-based manufacturing team of expert welders and technologically advanced robotics induction harden, bend, and weld all the pipes to exact specifications.		32
NORTH		32
PRIDE		32
PRECISION		32
PROCESS		32
In-house manufacturing and testing in North America allows for shorter lead times and responsive customer support.		32
We precision-engineer our custom solutions for safety, efficiency, productivity, reliability, durability, and cost effectiveness.		32
Our production process includes metallurgical lab and chemistry testing, in-house engineering, proprietary induction-heating, rigorous testing and weld inspections, and high carbon pipe welding. We go the extra mile to maximize performance.		32
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SERVICES		33
INSPECTION & SAFETY		33
All of our products are regularly 100% inspected for exceptional performance you can count on time and time again. Every piece of pipe undergoes a rigorous quality check including visual and dimensional inspections, and all welds are magnetic particle inspected. We take every opportunity to ensure our customers receive the best-made, abrasion-resistant pipes in the world.		33
QUALITY CHECKS		33
Visual and dimensional inspections are made on every piece of pipe we create.		33
WELD INSPECTIONS		33
All welds undergo a magnetic particle inspection to determine each product's fitness for use and conformity.		33
DEDICATION		33
We consider ourselves part of your team and provide an uncompromising focus on safety in everything we do.		33
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SERVICES		34
STRATEGIC FINANCING		34
Our expert finance team manages the finance process through both domestic and international banking organizations to develop credit term agreements for all parties involved.		34
EXPERT FINANCE TEAM		34
METICULOUS PROCESS		34
WORKING FOR YOU		34
Strategically-focused and analytical, our expert finance team provides solutions that align with key business goals.		34
Just as precision is key when producing our products, every step of the finance process is performed with great attention to detail.		34
With lots of moving pieces and parties involved, our finance team keeps communication top of mind, informing you each step of the way.		34
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SERVICES		35
SHIPPING		35
Our shipping team has a wealth of experience shipping large, long, and heavy steel pipe both domestically and internationally.		35
STRATEGIC		35
Our strategic shipping team uses research, analysis, risk management, and critical thinking skills to develop cost effective and efficient logistics plans.		35
SOLUTION-FOCUSED		35
With shipping, there can be issues out of your control. Our shipping team is comprised of great problem solvers to make urgent decisions when necessary.		35
VERSATILE		35
With versatile shipping solutions to fit the unique needs of every product, you can be assured that your order will arrive in top condition, ready for use.		35
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SERVICES		36
EXPERT CONSULTING		36
A partnership with Ultra Tech is all inclusive. Our responsive team of consultants partner with you from estimate to fulfillment and provide on-site technical expertise in every region where we do business.		36
ON-SITE EXPERTISE		36
TECHNICAL EXPERTISE		36
SOLUTION-ORIENTED		36
Dedicated on-site consultation is available on request at no additional cost.		36
Our consultants have the technical expertise and industry knowledge needed to solve your toughest problems.		36
Our consultants don't push products. They take the time to develop the best solution to fit with your business goals and budget.		36
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TECHNOLOGY THAT EXCEEDS EXPECTATIONS.		37
TECHNOLOGY		38
IMAGE		38
INDUCTION-HARDENING PIPE PROCESS		38
Ultra Tech uses our in-house metallurgical lab, expert welders, and technologically advanced robotics to create top-of-the-line, wear-resistant pipes. To create wear-resistant pipes, a unique heating and quenching process alters the microstructure of the steel, resulting in an ideal tapered hardness pipe profile with outstanding inner wall hardness and outer wall ductility for the most mission-critical applications.		38
STEP 1		38
Steel pipe is rolled and formed using our proprietary steel chemistry.		38
STEP 4		38
The pipe’s outer surface cools more slowly, increasing ductility and tensile strength up to 90 KSI.		38
STEP 2		38
The pipe is heated to a specific temperature using our induction-heated process.		38
STEP 3		38
The inner pipe wall is water quenched. The sudden cooling of the pipe’s hot surface creates a martensitic microstructure, toughening the pipe for superior abrasion resistance.		38
STEP 5		38
Finally, the product is complete. The results are an abrasion-resistant pipe with an outer wall that is ductile enough to accommodate high-pressure service and welding stresses, and an inner wall that resists abrasive slurries and the toughest conveyance materials.		38
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TECHNOLOGY		39
WEAR RESISTANCE		39
Ultra Tech’s Ultra 600 pipe was independently tested to show the wear rates of the induction-hardened steel compared to other common pipe materials used in bulk transport. Ultra 600 was placed against mild steel and centrifugal cast iron in an abrasive wear test (ASTM G65-A) to measure the mass loss of the samples under identical conditions. The test uses a rubber wheel pressed against the surface of the test material which is fed by a hopper full of dry sand, forcing the abrasive mix across the test surface. Each test material was run under the same conditions for the same period of time.		39
RESULTS		39
Ultra 600 exhibited 3 times the wear resistance of mild steel when worn from the ID to the OD (standard application). Even the raw Ultra 600 material displayed a 17% increase in wear resistance over mild steel, while centrifugal cast iron only presented a 6% increase over mild steel. These results prove the extreme benefits of Ultra 600 pipe, both in reliability and cost- effectiveness. Ultra 600 lasts longer, which results in less downtime and replacement expenses. It also increases job-site safety by limiting exposure hours.		39
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TECHNOLOGY		40
ADVANCED ROBOTICS		40
Ultra Tech uses advanced robotics and automation to create measurable improvements for both our production staff and customers. Using robotics in production benefits our customers by improving the quality, consistency, and efficiency of our workflow. These improvements enable Ultra Tech to continue our long-term commitment to providing customers with the highest quality products that offer the best value in total cost of ownership.		40
FANUC ROBOTIC WELDER		40
Once calibrated, our FANUC robotic welder can produce more consistent welds more quickly than a human operator. Lincoln Electric, a premier welding equipment supplier, delivered a new FANUC robotic welding system to our Port Washington, WI factory. After extensive configuration, testing, and training the new robotic welding station was put to work on production jobs in Q2 2022. Our robotic welding stations are equipped with a water quench fixture, which helps to speed production by maintaining the cool inner pipe temperature required to preserve abrasion resistance. They share a skyhook positioner that improves safety for our robots’ human co-workers.		40
TRICONWEARSOLUTIONS.COM | 40		40
PRODUCTS THAT CONVEY THE MOST ABRASIVE MATERIALS.		41
PRODUCTS: PIPES, BENDS, FITTINGS		42
ULTRA 600 PIPE		42
As our toughest induction hardened pipe, Ultra 600 lasts up to 6x's the life of mild steel pipe and provides significant savings on the total life-cycle cost. With a 600 BHN inner surface tapering to 250 BHN on the outer wall, this is the ideal pipe profile for outstanding inner abrasion resistance and tensile strength.		42
CHOOSE ULTRA 600 FOR:		42
High abrasion/erosion applications, especially sliding abrasion		42
Improved wear resistance up to 6x's the life of mild steel		42
Lower total life-cycle cost than mild steel		42
Easy installation, field repair, or modification		42
Monolithic Wall allows for ultrasonic thickness testing		42
Custom fabricated for flexibility in pipe system design		42
TRICONWEARSOLUTIONS.COM | 42		42
2.5” – 24” DIAMETER STANDARD OFFERING		43
ULTRA 600 INDUCTION-HARDENED PIPE LASTS UP TO 6X'S LONGER		43
CUSTOMER – THE MOSAIC COMPANY		43
The Mosaic Company is the world’s leading producer of concentrated phosphate and potash. Phosphate is mined using large draglines and then pumped as a slurry mixture of pebble-sized rock, sand, and clay through a 20-22” steel pipeline to a beneficiation plant located up to 14 miles from the mining site.		43
“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective,” says Pillard. “The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.”		43
PROBLEM		43
For highly abrasive applications, mild steel pipe is not hard enough to withstand phosphate for very long. As a result, mining engineers seek superior piping alternatives to reduce maintenance and prolong system life, at a price point that will not significantly impact the budget.		43
“The slurry is so abrasive, that standard-grade, carbon steel pipe just wears out too quickly,” says John Pillard, senior pipe technician at Mosaic Company.		43
SOLUTION		43
The Mosaic Company uses a combination of Abrasion Resistant (A-R) pipe rated at 230 BHN and Ultra Tech's induction-hardened Ultra 600 (600 BHN). Much of the A-R pipe was initially installed before a merger in 2004, but since then “more of the induction hardened pipe is taking the place of the mild steel pipe simply because it’s a better value,” says Pillard.		43
RESULTS		43
Pillard says his primary concern is to “get the most wear for your money.” Pillard estimates that in an extremely high wear area, like the lead dragline in Mosaic’s mining operation, a mild steel pipe could wear out in as little as a year and a half. He estimates that the Ultra 600 could easily double that duration in the same location. In a lower (yet still abrasive) wear application, Pillard has seen the induction-hardened pipe last as long as 6-8 years.		43
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ULTRA 600 PIPE SPECIFICATIONS		44
RAW MATERIAL		44
Steel to be a medium carbon steel suitable for achieving the required through-wall hardness gradient for ULTRA 600 Pipe		44
Chemical requirements for raw steel shall be in accordance with UT100 Specification for carbon steel pipe suitable for induction hardening		44
Steel practice for material to be used for ULTRA 600 Pipe shall be in accordance with UT100 Specification		44
Dimensional properties of raw pipe (UT 100 Pipe) shall fully conform to the requirements of ASTM A53 Grade B for ERW piping		44
Minimum tensile and yield strength in accordance with UT100 Specification		44
PROCEDURE QUALIFICATION STRAIGHT PIPE		44
Procedure qualification is to be performed on each combination of material as follows: heat number of steel, pipe diameter, wall thickness		44
Process parameters shall be documented and archived for each procedure qualification trial		44
Coupons removed from trial piece shall be used to test the through wall hardness profile		44
Procedure qualification is predicated upon through wall hardness conforming to ULTRA 600 Hardness Gradient		44
Procedure qualification tests performed in house or by an independent testing laboratory		44
Approved procedure is to be documented and provided to manufacturing for processing of ULTRA 600 Pipe		44
PROCEDURE QUALIFICATION BENDS Procedure qualification is to be performed on each bend as follows: ID hardness recorded on spool sheet and OD hardness recorded on spool sheet		44
MANUFACTURING		44
Raw pipe shall be heat treated in accordance with the approved parameters derived from the procedure qualification testing		44
During processing a serial number is to be assigned to each joint of pipe for future traceability		44
Each pipe shall be trimmed on each end to remove “end effects” to ensure uniform heat treating throughout the usable length of pipe		44
After pipe is cut to length the pipe shall be inspected for compliance to the following requirements: ID hardness, OD hardness, straightness, ovality, squareness of cut		44
After inspection each pipe is to be allocated for storage or spooling for a specific work order		44
Piping shall be spooled for the work order in accordance with specific information provided by engineering		44
Prior to shipping, pipe shall be given a final inspection to ensure conformance to the following items: length, fit-up, geometric requirements of components, weld quality, surface condition, tagging, and additional requirements specified on the purchase order		44
PROPERTIES		44
Ultra 600 Induction Hardened pipe shall have the following properties:		44
Mechanical properties		44
ID hardness 50 – 65 HRc		44
OD hardness 14 – 32 HRc		44
Chemical properties as specified in UT100 Specification		44
Dimensional properties: Induction-hardening alters the microstructure of steel and may result in an outside diameter up to 1% larger than that specified by ASTM A53 Grade B		44
Minimum tensile strength of 90,000psi (620MPa)		44
Minimum yield strength of 60,000psi (431MPa)		44
Temperature limits: 20°F to 450°F (-6°C to 232°C)		44
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ULTRA 600 PIPE CHART		45
Standard Length(s)		45
Heat Treated Part No.		45
Diameter Designation		45
OD (Inch)		45
OD (mm)		45
Wall (Inch)		45
Wall (mm)		45
ID (Inch)		45
ID (mm)		45
Weight (lbs./ft.)		45
Weight (Kg/M)		45
20' (6 m)		45
PP2527H		45
2.5 NPS Sch80		45
DN65		45
2.875		45
73.025		45
0.276		45
7.010		45
2.323		45
59.004		45
7.66		45
11.41		45
20' (6 m)		45
PP3030H		45
3 NPS Sch80		45
DN80		45
3.500		45
88.900		45
0.300		45
7.620		45
2.900		45
73.660		45
10.25		45
15.27		45
20' & 40' (6 m & 12 m)		45
PP4023H		45
4 NPS Sch40		45
DN100		45
4.500		45
114.300		45
0.237		45
6.020		45
4.026		45
102.260		45
11.35		45
16.08		45
20' & 40' (6 m & 12 m)		45
PD4033H		45
4 NPS Sch80		45
DN100		45
4.500		45
114.300		45
0.337		45
8.560		45
3.826		45
97.180		45
14.98		45
22.32		45
20' & 40' (6 m & 12 m)		45
PP5025H		45
5 NPS Sch40		45
DN125		45
5.563		45
141.300		45
0.258		45
6.553		45
5.047		45
128.194		45
14.62		45
21.78		45
20' & 40' (6 m & 12 m)		45
PE5037H		45
5 NPS Sch80		45
DN125		45
5.563		45
141.300		45
0.375		45
9.525		45
4.813		45
122.250		45
20.78		45
30.95		45
20' & 40' (6 m & 12 m)		45
PP6028H		45
6 NPS Sch40		45
DN150		45
6.625		45
168.275		45
0.280		45
7.112		45
6.065		45
154.051		45
18.97		45
28.27		45
20' & 40' (6 m & 12 m)		45
PE6043H		45
6 NPS Sch80		45
DN150		45
6.625		45
168.275		45
0.432		45
10.973		45
5.761		45
146.329		45
28.57		45
42.57		45
20' & 40' (6 m & 12 m)		45
PD8032H		45
8 NPS Sch40		45
DN200		45
8.625		45
219.075		45
0.322		45
8.179		45
7.981		45
202.717		45
28.55		45
42.54		45
20' & 40' (6 m & 12 m)		45
PF8050H		45
8 NPS Sch80		45
DN200		45
8.625		45
219.075		45
0.500		45
12.700		45
7.625		45
193.675		45
43.39		45
64.64		45
20' & 40' (6 m & 12 m)		45
PE1036H		45
10 NPS Sch40		45
DN250		45
10.750		45
273.050		45
0.365		45
9.271		45
10.020		45
254.508		45
40.48		45
60.31		45
20' & 40' (6 m & 12 m)		45
PF1050H		45
10 NPS EH		45
DN250		45
10.750		45
273.050		45
0.500		45
12.700		45
9.750		45
247.650		45
54.74		45
81.54		45
20' & 40' (6 m & 12 m)		45
PE1237H		45
12 NPS Std.		45
DN300		45
12.750		45
323.850		45
0.375		45
9.525		45
12.000		45
304.800		45
49.56		45
73.84		45
20' & 40' (6 m & 12 m)		45
PF1250H		45
12 NPS EH		45
DN300		45
12.750		45
323.850		45
0.500		45
12.700		45
11.750		45
298.450		45
65.42		45
97.45		45
20' & 40' (6 m & 12 m)		45
PE1437H		45
14" OD Std.		45
DN350		45
14.000		45
355.600		45
0.375		45
9.525		45
13.250		45
336.550		45
54.57		45
81.29		45
20' & 40' (6 m & 12 m)		45
PF1450H		45
14" OD EH		45
DN350		45
14.000		45
355.600		45
0.500		45
12.700		45
13.000		45
330.200		45
72.09		45
107.40		45
20' & 40' (6 m & 12 m)		45
PE1637H		45
16" OD Std.		45
DN400		45
16.000		45
406.400		45
0.375		45
9.525		45
15.250		45
387.350		45
62.58		45
93.23		45
20' & 40' (6 m & 12 m)		45
PF1650H		45
16" OD EH		45
DN400		45
16.000		45
406.400		45
0.500		45
12.700		45
15.000		45
381.000		45
82.77		45
123.31		45
25' & 50' (7 m & 15 m)		45
PF1850H		45
18" OD EH		45
DN450		45
18.000		45
457.200		45
0.500		45
12.700		45
17.000		45
431.800		45
95.64		45
139.22		45
25' & 50' (7 m & 15 m)		45
PF2050H		45
20" OD EH		45
DN500		45
20.000		45
508.000		45
0.500		45
12.700		45
19.000		45
482.600		45
106.57		45
155.13		45
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PRODUCTS: PIPES, BENDS, FITTINGS		46
ULTRA 600 PIPE FABRICATIONS		46
PIPE BENDS & FITTINGS		46
Approximately 2,175,000 miles of pipeline exist around the world, transporting fluids and slurry used in mining and energy production. Specialty dredging and industrial applications rely on pipe to move a variety of abrasive materials/slurries safely and efficiently. With so many uses and applications, a one-size-fits-all piping solution isn’t possible. Custom, hardened pipe bends and fittings are crucial for supporting every twist and turn that comes with the most mission-critical challenges.		46
PIPE BENDS & FITTINGS		46
Custom hardened bends are built to meet your exact specifications, application needs, delivery schedule, and budget for cutting-edge results.		46
Wear-resistant custom pipe bends are built to last and minimize field installation costs.		46
Expert consulting services are backed by over 30 years of industry knowledge designing custom solutions for a variety of applications.		46
ULTRA 600 FABRICATIONS		47
STRAIGHT PIPE		47
WYES		47
REDUCER		47
STRAIGHT PIPE		47
BEND		47
SPLIT OR BLEND FLOW STREAMS		47
Cut to exact lengths required		47
Bends		47
Tees		47
Wyes & True Wyes		47
Laterals		47
Custom fabrication available		47
End attachments consisting of flanges, weld rings, and couplings		47
WYES		47
REDUCERS		47
LATERAL		47
TEES		47
TRICONWEARSOLUTIONS.COM | 47		47
HOW WE MAKE BENDS & FITTINGS		48
Our pipe bends and pipe fittings are made with the same proprietary chemistry and induction hardening process as our pipe. We offer a wide variety of pipe bends and fittings to lengthen your pipe run or change the flow direction of your pipe system. Pipe fittings include: couplings, elbows, end grooves, flanges, laterals, reducers, tees, unions, weld rings, and wyes.		48
ULTRA 600 INDUCTION-HARDENED BENDS Ultra Tech’s custom hardened bends are created using our proprietary induction bending method for bends and fittings of large diameter pipes. This bending and fabrication service includes:		48
Custom hardened bends with pipe and tube diameters from 2.5” NPS to 26” OD		48
Any angle up to 180°		48
Minimum centerline radius of 20” for 6” NPS and below		48
3D for 8” NPS and above, with a maximum radius of 180”		48
Complete range of materials: carbon steel, alloys and stainless steel together as well as structural shapes		48
Tangents available at bend ends		48
ULTRA 600 FITTINGS All fittings having pipe diameters of 2.5″ – 26″ NPS (73,0 – 1016,0mm) can accommodate our range of connections or end options. Because the fittings are constructed using Ultra 600 pipe, they are surface hardened to provide superior abrasion resistance.		48
Tees, Laterals, and Wyes: These fittings allow you to split or blend flow streams.		48
Reducers: Reducing pipe size increases flow velocity at the reducers, which increases wear rate due to abrasive transport media.		48
Ultra Tech's induction bending service offers an efficient method for bends and fittings of larger diameter pipes. Contact us to learn more.		48
TRICONWEARSOLUTIONS.COM | 48		48
WONDER HOW IT'S MADE?		49
Our UT 600 pipe is created through a proprietary combination of induction heating and water quenching. Watch this video to see it in action!		49
TRICONWEARSOLUTIONS.COM | 49		49
PRODUCTS: PIPES, BENDS, FITTINGS		50
NEW SPIRAL WELD PIPE		50
LARGE DIAMETER, PROVEN PERFORMANCE		50
Manufactured using the same proven chemistry as Ultra Tech 200, spiral-weld pipe with OD up to 40" (1M) can be induction heat-treated to achieve the same Ultra 600 tapered hardness profile, delivering exceptional abrasion resistance and extended service life.		50
UT 600 is an ideal choice for larger material-handling pipe systems often used in dredging, mining tailings, paste-backfill trunk lines, ash handling, aggregates slurry, and more process piping systems.		50
KEY FEATURES:		50
Available in diameters 18" (460cm) and larger		50
Spool lengths up to 50' (15m)		50
Manufactured with the proven UT 200 chemistry		50
ODs up to 40" (1m) diameter can be heat-treated to the same UT 600 tapered hardness profile		50
End styles include weld rings, D-rings, flanges, and cut grooves.		50
Superior abrasion resistance and extended wear life		50
Supports larger conveying and processing systems		50
3D CLR bend requirements remain applicable		50
TRICONWEARSOLUTIONS.COM | 50		50
SPECS DECIDE UPTIME. DESIGN ACCORDINGLY.		51
PRODUCTS: PIPES, BENDS, FITTINGS		52
EXTENDED LIFE ELBOW		52
The XLE Line of elbows are heavy walled and cast from steel with high manganese content. They excel in pneumatic applications. The impact from pneumatic applications actually hardens the ID of the elbow over time!		52
PERFORMANCE Maximum wall thickness in the elbow extrados for best performance. Designed for impact wear resistance.		52
COST EFFECTIVE Integrates with most existing Schedule 80 systems. Flanges are reusable for cost savings.		52
SAFETY Smaller profile for easier handling. Fewer change-outs reduce exposure hours.		52
CONVENIENCE Fits in most 2D Bend applications. Use 150# Split Flanges.		52
TRICONWEARSOLUTIONS.COM | 52		52
EXTENDED LIFE ELBOW CASE STUDY		53
THE DEVELOPMENT OF OUR NEW EXTENDED LIFE ELBOW		53
CUSTOMER – VALMET		53
Valmet sand foundry in Waukesha, Wisconsin, has been an Ultra Tech customer for over five years. Pneumatic sand transport is one of the most difficult applications for any pipeline system. It involves abrasive material moving at high speed, which creates both sliding and impact wear. Ultra Tech successfully converted numerous sections of Valmet’s foundry sands pipeline to UT 600 AR steel pipes, resulting in significantly improved durability and cost savings.		53
PROBLEM		53
Despite the overall successful pipe conversions, there remained a few short, 90-degree elbows where our UT 600 could not be installed. This is because it is not possible to form an induction-hardened pipe into a short, 90-degree bend.		53
SOLUTION		53
The Ultra Tech R&D team decided to tackle the problem with a new solution. Through research and internal testing in our state-of-the-art Metallurgical Lab, we identified a steel chemistry with high manganese content as the ideal starting material. The benefit of this steel chemistry is that it actually hardens over time as it absorbs impact! Our engineering team designed a 90-degree bend that fits within most existing Schedule 80 pipeline layouts, but it is cast with maximum wall thickness on the extrados of the pipe to improve durability where needed most. When paired with standard 150# split flanges for easy installation and reusability, the new 4” Ultra Tech XLE (extended life elbow) was ready for field testing.		53
Optional rotating, reusable flange		53
Tested & inspected		53
RESULTS		53
Ultra Tech XLE was installed at Valmet at the top of their silo pipeline that receives sand deliveries. It was in place for a full year and transported over 4 million pounds of sand! When inspected at the one-year mark, it still had over half of its wall thickness in place. Ultra Tech is excited to bring this product to market in 3”, 4”, 5” and 6”, Schedule 80 sizes.		53
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EXTENDED LIFE ELBOW PARTS AND SPECIFICATIONS		54
3" (76mm) Sch 80		54
4" Sch 80		54
5" Sch 80		54
6" Sch 80		54
XLE SPECIFICATIONS		54
3”, 4", 5”, and 6” Schedule 80 XLE; WT 1"		54
PART #		54
SIZE		54
DESCRIPTION		54
UXLE3030C0890F01		54
3" (76mm) Sch 80		54
Elbow w/ Flanges		54
UXLE4033C1090F01		54
4" (102 mm) Sch 80		54
Elbow w/ Flanges		54
UXLE5037C1190F01		54
5" (127 mm) Sch 80		54
Elbow w/ Flanges		54
UXLE6043C1290F01		54
6" (152 mm) Sch 80		54
Elbow w/ Flanges		54
REPLACEMENT ELBOWS		54
PART #		54
SIZE		54
DESCRIPTION		54
UBB3080150RR-B		54
3" (76mm) Sch 80		54
Elbow		54
360-33412		54
3" (76mm) Sch 80		54
Split Flange Assembly		54
UBB4080150RR-B		54
4" (102 mm) Sch 80		54
Elbow		54
360-34075		54
4" (102 mm) Sch 80		54
Split Flange Assembly		54
UBB5080150RR-B		54
5" (127 mm) Sch 80		54
Elbow		54
360-33416		54
5" (127 mm) Sch 80		54
Split Flange Assembly		54
UBB6080150RR-B		54
6" (152 mm) Sch 80		54
Elbow		54
360-33420		54
6" (152 mm) Sch 80		54
Split Flange Assembly		54
TRICONWEARSOLUTIONS.COM | 54		54
4 Million Pounds of Sand, No Problem!		55
xxxxx		55
Sand is obviously very abrasive and basically the machines try to eat themselves alive as we move sand around the building all day.		55
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PRODUCTS: PIPES, BENDS, FITTINGS		56
THREADED PIPE SYSTEM		56
Our UT600 borehole pipe is available with traditional weld ends, and a threaded pipe option with machined ends and smooth transitions on the inner wall. Our threaded pipe system is available in most pipe sizes, reduces installation time, improves safety, and requires no on-site welding.		56
CHOOSE THREADED PIPE FOR:		56
Borehole or vertical applications		56
2x's faster installation vs. welded pipe significantly reducing man hours		56
Less downtime due to fewer replacements and work stoppages		56
Exceptional abrasion resistance, durability, and a longer life		56
Safer work conditions when pulling casing vs. box and pin thread patterns		56
Saving money with no on-site welding		56
TRICONWEARSOLUTIONS.COM | 56		56
THREADED PIPE		57
IMPROVED WEAR RESISTANCE FOR HIGH IMPACT APPLICATIONS		57
In the past, pipes were welded together vertically, requiring a lot of man hours in fitting the pipe and suspending the pipe in potentially dangerous situations. Threaded pipe is increasingly being used in vertical boreholes moving paste backfill to make mines safe. Available in sizes 4″ – 16″ NPS		57
TRICONWEARSOLUTIONS.COM | 57		57
Threaded Saves Thousands.		58
Ultra Tech offers a threaded end-style option for our induction-hardened pipe that results in faster installation, less downtime, and longer life.		58
Our UT600 borehole pipe is available with traditional weld ends, and a threaded pipe option with machined ends and smooth transitions on the inner wall. Our threaded pipe system is available in most pipe sizes, reduces installation time, improves safety, and requires no on-site welding.		58
TRICONWEARSOLUTIONS.COM | 58		58
Other threaded pipes have a male/female connection that can wear out quickly. Ultra Tech has 2 male connections with a female coupling that lasts longer.		59
TRICONWEARSOLUTIONS.COM | 59		59
PRODUCTS: PIPES, BENDS, FITTINGS		60
ULTRA 200 PIPE		60
Ultra 200 uses a proprietary chemistry that offers improved wear resistance up to 2 times the life of mild steel pipe. With a 200 BHN inner surface, this pipe is stronger than mild steel, resulting in less maintenance and downtime that will save money over the lifetime of the pipe.		60
CHOOSE ULTRA 200 FOR:		60
High impact applications, as well as those with high abrasion/erosion		60
Improved wear resistance 1-1/2 to 2 times the life of mild steel		60
Lower total life-cycle cost than mild steel		60
Easy installation, field repair, or modification		60
Ultrasonic monitoring for well-timed rotations or replacement		60
Custom fabricated for flexibility in pipe system design		60
TRICONWEARSOLUTIONS.COM | 60		60
ULTRA 200 PIPE		61
IMPROVED WEAR RESISTANCE FOR HIGH IMPACT APPLICATIONS		61
Standard mild steel reaches a Brinell Hardness Number (BHN) of 120 BHN. Ultra 200 abrasion-resistant steel uses a proprietary chemistry that is inherently stronger than mild steel. Our Ultra 200 pipe will come out of the mill at a nominal 220 BHN. This provides improved resistance to sliding abrasion inside the pipe yet is ductile enough on the exterior wall to withstand high impact and deformation abrasion.		61
This improved formulation enables UT 200 to last approximately twice as long as mild steel in most applications. Ultra 200 installation will result in fewer maintenance and replacement stoppages that will save money over the lifetime of your pipeline.		61
220 BHN		61
AVAILABLE FABRICATIONS		61
Cut to exact lengths required		61
Field fitment utilizing proper cutting and welding practices		61
End attachments consisting of flanges, weld rings, and couplings		61
Tees & Laterals		61
Wyes & true wyes		61
Custom fabrication available		61
SPECIFICATIONS		61
Pipe type: Single Wall Abrasion Resistant		61
Pipe size: 2.5" - 20" OD(63,5mm - 508mm)		61
Standard NPS: 2.5" - 20" (Other sizes available upon request); Standard and Extra Heavy Wall Thickness		61
Pressure: 0-2900 PSI / 0-200 Bar		61
Brinell Hardness Number (Rockwell Hardness): 220 BHN (19HRC) through entire wall		61
Special shapes: Tees, laterals, wyes		61
Applications: Slurry conveyance		61
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PRODUCTS: PIPE CONNECTIONS		62
2-BOLT COUPLINGS		62
Couplings join two pieces of pipe together. Ultra Tech Hevi-Duty 2-Bolt Coupling assemblies consist of: two-piece ductile iron casting, captive rubber gasket, and nuts and bolts to secure the coupling halves together.		62
2-BOLT COUPLINGS		62
Standard sizes & configurations		62
Fast installation time		62
Easy cleaning		62
TRICONWEARSOLUTIONS.COM | 62		62
NEW!		63
2-BOLT COUPLINGS		63
ULTRA DUTY HIGH PRESSURE		63
Slip fit design instead of a male/female connection means there is no need to jack pipe apart to disconnect the system.		63
Slip fit design eliminates the need for a cut groove on the pipe, providing more wear life and better pressure ratings.		63
Exceeds the pressure rating of previous models at 2,650psi (182bar).		63
Total weight (43.8lbs) remains below NIOSH guidelines of 51lbs for single person lifting. LEARN MORE		63
IN STOCK - READY TO SHIP!		63
ULTRA DUTY 8” HIGH PRESSURE COUPLING		63
COMPETITOR COUPLINGS		63
SAFETY		63
EASE		63
VALUE		63
2-BOLT COUPLINGS		64
SUPER HIGH PRESSURE*		64
Part #		64
Size		64
Forged/Cast		64
Nominal Size, OD		64
Working Pressure		64
Gasket/s		64
Weld End		64
Bolt Count		64
Bolt Spec.		64
Nut Spec.		64
Torque		64
Weight		64
Compatible Pipe Size		64
Details		64
C80BBD-HPM MODIFIED BORE		64
8"		64
Cast		64
8”NPS, 8.625” OD		64
2400PSI, 182 Bar		64
O Ring		64
HD Slip On Weld End, Male & Female		64
Grade 5 Cap Screw		64
Grade 5 Heavy Hex Nut		64
500 Ft-Lb Dry		64
44 Lb		64
8" pipe		64
8" Coupling Male Female Weld Ends & O-ring		64
HIGH PRESSURE*		64
PASTE SYSTEMS		64
Part #		64
Size		64
Forged/Cast		64
Nominal Size, OD		64
Working Pressure		64
Gasket/s		64
Weld End		64
Bolt Count		64
Bolt Spec.		64
Nut Spec.		64
Torque		64
Weight		64
Compatible Pipe Size		64
Details		64
C80BBD‐HP		64
8"		64
Cast		64
8”NPS, 8.625” OD		64
1740PSI, 120 Bar		64
HD Gasket		64
HD Slip On Weld End		64
Grade 5 Cap Screw		64
Grade 5 Heavy Hex Nut		64
500 Ft-Lb Dry		64
44 Lb		64
8" pipe		64
8" Coupling for 8" pipe: Slip on HD Weld End & Gasket		64
STANDARD HEVI-DUTY*		64
Part #		64
Size		64
Forged/Cast		64
Nominal Size, OD		64
Working Pressure		64
Gasket/s		64
Weld End		64
Bolt Count		64
Bolt Spec.		64
Nut Spec.		64
Torque		64
Weight		64
Compatible Pipe Size		64
Details		64
C80BBD		64
8"		64
Cast		64
8”NPS, 8.625” OD		64
Consult Engineering		64
HD Gasket		64
HD Slip On Weld End		64
Grade 5 Cap Screw		64
Grade 5 Heavy Hex Nut		64
N/A		64
16.3 lb		64
6"pipe		64
8" Coupling: 6" Slip on HD Weld End & Gasket		64
C100BBD		64
10"		64
Cast		64
10”NPS, 10.75” OD		64
Consult Engineering		64
HD Gasket		64
HD Slip On Weld End		64
Grade 5 Cap Screw		64
Grade 5 Heavy Hex Nut		64
N/A		64
24.5 lb		64
8" pipe		64
10" Coupling: 8" Slip on HD Weld End and Gasket		64
C120BBD		64
12"		64
Cast		64
12”NPS, 12.75” OD		64
Consult Engineering		64
HD Gasket		64
HD Slip On Weld End		64
Grade 5 Cap Screw		64
Grade 5 Heavy Hex Nut		64
N/A		64
32.7 lb		64
10" pipe		64
12" Coupling: 10" Slip on HD Weld End & Gasket		64
*Pressures depend on system design		64
PIPING SOLUTIONS BY TRICON WEAR SOLUTIONS, A CFI COMPANY		64
TRICONWEARSOLUTIONS.COM | 64		64
2-BOLT COUPLINGS		65
WATER / SLUDGE SYSTEMS*		65
Male / female interlocking weld-end design		65
Dual sealing; cavity gasket plus quad seal		65
20° tapered faces aid installation		65
4″ – 10” are available		65
Part #		65
Size		65
Forged/Cast		65
Nominal Size, OD		65
Working Pressure		65
Gasket/s		65
Weld End		65
Bolt Count		65
Bolt Spec.		65
Nut Spec.		65
Torque		65
Weight		65
Compatible Pipe Size		65
Details		65
C40BBDX		65
4”		65
Cast		65
4”NPS, 4.5” OD		65
3190PSI, 220 Bar		65
Quad Ring		65
Sludge Slip Over Weld End, Male & Female		65
Grade 8 Track Bolt		65
Grade 2H Heavy Hex Nut		65
N/A		65
13.6 lb		65
4" pipe		65
4" Coupling: Sludge Weld Ends & Quad Ring		65
C50BBDX		65
5”		65
Cast		65
5”NPS, 5.563” OD		65
3300PSI, 230 Bar		65
Quad Ring		65
Sludge Slip Over Weld End, Male & Female		65
Grade 8 Track Bolt		65
Grade 2H Heavy Hex Nut		65
N/A		65
14.5 lb		65
5" pipe		65
5" Coupling: Sludge Weld Ends & Quad Ring		65
C60BBDX		65
6”		65
Cast		65
6”NPS, 6.625” OD		65
3200PSI, 220 Bar		65
Quad Ring		65
Sludge Slip Over Weld End, Male & Female		65
Grade 8 Track Bolt		65
Grade 2H Heavy Hex Nut		65
N/A		65
16.9 lb		65
6" pipe		65
6" Coupling: Sludge Weld Ends & Quad Ring		65
C80BBDX		65
8”		65
Cast		65
8”NPS, 8.625” OD		65
Contact Factory		65
Quad Ring		65
Sludge Slip Over Weld End, Male & Female		65
Grade 5 Cap Screw		65
Grade 5 Heavy Hex Nut		65
N/A		65
20 lb		65
8" pipe		65
8" Coupling: Sludge Weld Ends & Quad Ring		65
C100BBDX		65
10”		65
Cast		65
10”NPS, 10.75” OD		65
Contact Factory		65
Quad Ring		65
Sludge Slip Over Weld End, Male & Female		65
Grade 5 Cap Screw		65
Grade 5 Heavy Hex Nut		65
N/A		65
24.5 lb		65
10" pipe		65
10" Coupling Sludge Weld Ends & Quad Ring		65
Wastewater systems encounter harsh conditions due to the nature of the material and the environments in which they operate. Wastewater systems need specialized materials and design features, such as abrasion-resistant pipes, to ensure long-term reliability and performance. Whether your wastewater system is up against abrasive particles and corrosive substances or harsh biological factors and environmental conditions, Ultra Tech has the piping solutions that will help your system last longer.		65
TRICONWEARSOLUTIONS.COM | 65		65
PRODUCTS: PIPE CONNECTIONS		66
FLANGES		66
Ultra Tech flanges secure two pipes together using bolted connections. Flanges are the most common end-style and a great solution for field-installs already using flange connections.		66
FLANGES		66
Sizes range from 2.5” to 24” (63.6 to 609.6mm)		66
Meets ASME B16.5 standards		66
Field-install solution		66
TRICONWEARSOLUTIONS.COM | 66		66
FLANGES FOR ULTRA 600 PIPE		68
From 150# up to 2,500#		68
Available in Raised-Face or Flat-Face Slip-On Flanges or Blind Flanges		68
F18150RS		68
F08150FS		68
F08150RR		68
F08150RB		68
RAISED-FACE FLANGE		68
FLAT-FACE FLANGE		68
ROTATING FLANGE		68
BLIND FLANGE		68
COMMON RAISED-FACE SLIP-ON FLANGES CLASS 150 SHOWN		68
TRICONWEARSOLUTIONS.COM | 68		68
ANY FLANGE COMBINATION. WE HAVE YOU COVERED. UP TO 20" (508mm).		69
SELECT YOUR PART #		69
SECTION 1		69
F=FLANGE		69
SECTION 2		69
NPS SIZE		69
150		69
SECTION 3		69
FLANGE CLASS		69
RS		69
SECTION 4		69
FLANGE STYLE		69
Custom flanges available. Consult factory for details.		69
PRODUCTS: PIPE CONNECTIONS		70
WELD RINGS		70
Permanent steel ring connections can easily be field-welded which provides a rigid fit. Made from mild steel specially designed to prevent heat treat loss at the joint connection.		70
WELD RINGS		70
Designed for vertical loads and pressure applications including boreholes, dredges, and offsets (S-bends)		70
Easily field-welded for a rigid fit		70
Prevents heat treat loss at the joint connection		70
TRICONWEARSOLUTIONS.COM | 70		70
2.5" (63MM) TO 20" (508MM)		71
WELD RINGS		71
2.5" (63mm) WR025		71
3" (76mm) WR03		71
4" (102mm) WR04		71
8" (203mm) WR08		71
6" (152mm) WR06		71
10" (254mm) WR10		71
5" (127mm) WR05		71
20" (508mm) WR20		71
CONVENTIONAL WELD RINGS Flush with pipe face		71
SELF-ALIGNING WELD RINGS Male/female engagement		71
PART #		71
NPS		71
WR025		71
2.5" (63mm)		71
WR03		71
3" (76mm)		71
WR04		71
4" (102mm)		71
WR05		71
5" (127mm)		71
WR06		71
6" (152mm)		71
WR08		71
8" (203mm)		71
WR10		71
10" (254mm)		71
WR12		71
12" (305mm)		71
WR14		71
14" (356mm)		71
WR16		71
16" (406mm)		71
WR18		71
18" (457mm)		71
WR20		71
20" (508mm)		71
DESCRIPTION		71
PART #		71
NPS		71
Self-Aligning Weld Rings: Male		71
WR04FM		71
4" (102mm)		71
Self-Aligning Weld Rings: Female		71
WR04PM		71
4" (102mm)		71
Self-Aligning Weld Rings: Male		71
WR08-PM		71
8" (203mm)		71
Self-Aligning Weld Rings: Female		71
WR08-PF		71
8" (203mm)		71
Self-Aligning Weld Rings: Male		71
WR10F		71
10" (254mm)		71
Self-Aligning Weld Rings: Female		71
WR10M		71
10" (254mm)		71
Self-Aligning Weld Rings: Male		71
WR12-PF		71
12" (305mm)		71
Self-Aligning Weld Rings: Female		71
WR12-PM		71
12" (305mm)		71
Self-Aligning Weld Rings: Male		71
WR14F		71
14" (356mm)		71
Self-Aligning Weld Rings: Female		71
WR14M		71
14" (356mm)		71
Self-Aligning Weld Rings: Male		71
WR16PF		71
16" (406mm)		71
Self-Aligning Weld Rings: Female		71
WR16PM		71
16" (406mm)		71
Self-Aligning Weld Rings: Male		71
WR18PF		71
18" (457mm)		71
Self-Aligning Weld Rings: Female		71
WR18PM		71
18" (457mm)		71
Self-Aligning Weld Rings: Male		71
WR20PF		71
20" (508mm)		71
Self-Aligning Weld Rings: Female		71
WR20PM		71
20" (508mm)		71
PIPING SOLUTIONS BY TRICON WEAR SOLUTIONS, A CFI COMPANY		71
TRICONWEARSOLUTIONS.COM | 71		71
PRODUCTS: PIPE CONNECTIONS		72
END GROOVES		72
Ultra Tech end grooves allow pipes to be connected and secured with couplings to enable quick and easy installation, making grooved connections ideal for applications that require flexibility, resistance to vibration, and easy maintenance.		72
END GROOVES		72
Available in multiple styles and sizes		72
Use cut grooves with couplings for rigid or flexible connections		72
Use D-rings to prolong the life of the pipe		72
TRICONWEARSOLUTIONS.COM | 72		72
END GROOVES		73
CUT GROOVE		73
D-RING		73
CUT GROOVES		73
Cut grooves on the outer diameter of the pipe are used in conjunction with couplings for rigid or flexible connections		73
This connection is available in multiple styles as coupling dictates groove style used. Consult factory with details.		73
Grooves can be added to nominal pipe sizes 2.5″ up to 20″		73
D-RINGS		73
Slip-on style ring with specified groove to prevent cutting into pipe wall, prolonging the life of the pipe		73
Requires coupling the next size up		73
CONTACT US TO CONFIGURE END GROOVES TO SUPPORT YOUR PIPING SYSTEM		73
TRICONWEARSOLUTIONS.COM | 73		73
PRODUCTS: VALVES		74
DIVERSION VALVES		74
The Ultra Tech Diversion Valve is intended and best fit for paste systems. Its rugged design is meant to hold up to the most demanding mining applications. The push-pull operation is powered by two hydraulic cylinders allowing for a paste working pressure up to 2200 PSI determined by the application requirements. Our valves can be equipped with proximity switches that will monitor the cylinder’s precise end positioning.		74
CHOOSE DIVERSION VALVES FOR:		74
Improving processes — quickly and easily switch lines even under pressure		74
Reducing costs — eliminates the need for extra equipment		74
Slurry transport control — increase safety and productivity		74
TRICONWEARSOLUTIONS.COM | 74		74
DIVERSION VALVES		75
The Ultra Tech Diversion Valve can be fit for 5”, 6”, or 8” lines and is equipped with a variety of standard and custom end styles to fit the current system. The hydraulically operated Ultra Tech Diversion Valve is designed for rugged use in mining or similar bulk transport applications.		75
Features:		75
Heavy-duty applications		75
Variable cycle time dependent upon power pack option selected		75
Hardened face seals		75
Dual hydraulic rams		75
Smooth operation		75
Lifting eyes for ease of movement		75
Options:		75
Triple-hydraulic-diversion-valve, 3 Outlet Ports, 1 S-Tube Inlet Port		75
Double-hydraulic-diversion-valve, 2 Outlet Ports, 1 S-Tube Inlet Port		75
Optional: 7.5 or 10 H.P. 230 Vac, three-phase power pack with 10-gallon reservoir; control valves for remote operation; bleed valve; slurry port		75
Other voltages are available upon request		75
All diversion valves are customizable to meet each application needs		75
Applications:		75
For Abrasive Slurry Applications: Applications include paste fill and sand fill, hydraulic tailings, together with other systems where multi-line outlet with single inlet is the operating mode. Ultra Tech Diversion Valve applications include pneumatic and hydraulic piping systems for extremely abrasive materials such as bottom ash, fly ash, and pulverized coal.		75
CHALLENGE		75
To increase system efficiency by eliminating the exposure hours and downtime caused by frequent manual line changes.		75
ULTRA TECH SOLUTION		75
Ultra Tech Diversion Valves were engineered to enable operators to change lines using hydraulic power. This is done quickly and efficiently eliminating manual work. Pictured above are the 8” Diversion Valves.		75
ULTRATECHPIPE.COM | XX		75
TRICONWEARSOLUTIONS.COM | 75		75
Ultra Tech's Valves increase safety, efficiency, and productivity.		76
Watch this video to learn more about Ultra Tech Diversion Valves!		76
TRICONWEARSOLUTIONS.COM | 76		76
DIVERSION VALVES FROM ULTRA TECH:		77
Divert high-pressure slurry and heavy aggregate mixes with confidence, and without major spillages		77
Engineered to switch under pressures up to 2200psi		77
Operate pneumatically or hydraulically		77
Designed for smooth operation and lower maintenance		77
Save thousands of dollars by dramatically reducing service intervals and increase safety by limiting exposure hours		77
TRICONWEARSOLUTIONS.COM | 77		77
PRODUCTS: VALVES		78
PNEUMATIC DIVERSION VALVES		78
Dramatically increase system safety, efficiency, and productivity with remote line switching in as little as 30 seconds, reduced downtime, and rigid, low-profile design. Ultra Tech pneumatic diversion valves have a rugged design that holds up to the most demanding mining applications. They can be fit for 5”, 6”, or 8” lines and equipped with a variety of standard and custom end styles.		78
CHOOSE PNEUMATIC DIVERSION VALVES TO:		78
Significantly increase safety due to reduced exposure hours		78
Make easy and efficient changes, even under pressure, due to valve design and construction		78
Reduce downtime and increase productivity with ability to decrease line changes		78
TRICONWEARSOLUTIONS.COM | 78		78
PNEUMATIC DIVERSION VALVE		79
INCREASE PRODUCTIVITY BY SAFELY & QUICKLY SWITCHING LINES		79
TRICONWEARSOLUTIONS.COM | 79		79
PRODUCTS: VALVES		80
LOW-PROFILE MANUAL DIVERSION VALVE		80
Safely reduce exposure hours caused by frequent line changes with Ultra Tech low-profile manual diversion valves. Plus, the swivel coupling allows full rotation of s-tube without loosening coupling, and the rigid frame reduces the issues caused by ground and pipe movement		80
CHOOSE LOW-PROFILE MANUAL DIVERSION VALVES TO:		80
Significantly increase safety due to reduced exposure hours		80
Reduce downtime and increase productivity with ability to decrease line changes		80
Easily divert material within small space constraints		80
TRICONWEARSOLUTIONS.COM | 80		80
LOW-PROFILE MANUAL DIVERSION VALVE		81
INCREASES SYSTEM EFFICIENCY & SAFETY WITH REDUCED DOWNTIME & RIGID, LOW-PROFILE DESIGN		81
CONTACT OUR ENGINEERS TO BEGIN YOUR NEXT PROJECT		81
TRICONWEARSOLUTIONS.COM | 81		81
PRODUCTS: POWER PACK		82
HYDRAULIC POWER PACKS		82
For use with diversion valves, Ultra Tech Hydraulic Power Packs provide an engineered solution tailored to each application. Most hydraulic power packs are custom specified.		82
Custom engineered compact unit		82
HYDRAULIC POWER PACKS		82
Include all necessary components		82
Help safely and effectively operate Ultra Tech Diversion Valves		82
TRICONWEARSOLUTIONS.COM | 82		82
HYDRAULIC POWER PACKS		83
FEATURES		83
1.5 to 10HP TEFC motor with fixed gear pumps at 2.9 to 10.6 GPM flow		83
Hydraulic fluid reservoir		83
Relief valve		83
Filter assembly with filter element		83
Flanged base for bolted installation		83
Manual control lever for valve actuation. (Note: On the Ultra Tech Hydraulic Diversion Valve, the manual control lever is provided on the diversion valve itself, not on the hydraulic power pack).		83
OPTIONS		83
Two-section mono-block valve with two manual control levers for operation of two diversion valves using one hydraulic power pack		83
Solenoid type directional control valve for hook-up to remote programmable logic control		83
Custom configurations available		83
Gas-powered models for remote locations		83
TRICONWEARSOLUTIONS.COM | 83		83
PRODUCTS: HOSES		84
GUARDIAN HOSE		84
Ultra Tech Guardian hoses have high-performance textile reinforcement layers with an innovative fabric weave design for increased strength, pressure rating, and stiffness to reduce hose kinks. Inspected to meet high industry safety standards.		84
GUARDIAN HOSE		84
Lightweight and easy to maneuver		84
170-Bar burst pressure rating and 85-Bar working pressure (1233 psi)		84
Available in multiple sizes		84
TRICONWEARSOLUTIONS.COM | 84		84
GUARDIAN HOSE		85
PART #		85
SYSTEM SIZE		85
H15FB____C		85
1.5″ (38mm)		85
H20FB____K		85
2.0″ (51mm)		85
H25FB____C		85
2.5″ (64mm)		85
H30FB____C		85
3.0″ (76mm)		85
H30FB____C12		85
3.0″ (76mm)		85
H30FB____C50		85
3.0″ (76mm)		85
H30FB____C25		85
3.0″ (76mm)		85
H35FB____C		85
3.5″ (90mm)		85
H35FB____C12		85
3.5″ (90mm)		85
H40FB____K		85
4.0″ (102mm)		85
H40FB____K12		85
4.0″ (102mm)		85
H40FB____K10		85
4.0″ (102mm)		85
H45FB____C		85
4.5″ (114mm)		85
H45FB____C12		85
4.5″ (114mm)		85
H50FB____C		85
5.0″ (125mm)		85
H50FB____C10		85
5.0″ (125mm)		85
H50FB____C12		85
5.0″ (125mm)		85
TRICONWEARSOLUTIONS.COM | 85		85
PRODUCTS: HOSES		86
ADVANTAGE HOSE		86
Advantage hoses have high-performance textile reinforcement layers with an innovative wire weave design for excellent control without kinking. Includes the same features as our Guardian hose, but with additional layers of reinforcement for even tougher applications. Inspected to meet high industry-safety standards.		86
ADVANTAGE HOSE		86
High-value with excellent performance and control for tougher applications		86
170-Bar burst pressure rating and 85-Bar working pressure (1233 psi)		86
Available in multiple sizes		86
TRICONWEARSOLUTIONS.COM | 86		86
ADVANTAGE HOSE		87
PART #		87
SYSTEM SIZE		87
H15SB____C		87
1.5″ (38mm)		87
H20SB____C		87
2.0″ (51mm)		87
H25SB____C		87
2.5″ (64mm)		87
H30SB____C		87
3.0″ (76mm)		87
H30SB____C12		87
3.0″ (76mm)		87
H30SB____C10		87
3.0″ (76mm)		87
H40SB____C		87
4.0″ (102mm)		87
H40SB____C12		87
4.0″ (102mm)		87
H40SB____C10		87
4.0″ (102mm)		87
H50SB____C10		87
5.0″ (125mm)		87
H50SB____C1012		87
5.0″ (125mm)		87
TRICONWEARSOLUTIONS.COM | 87		87
Products – hoses		88
PRODUCTS: HOSES		88
ENDURANCE HOSE		88
Made from a single-piece, extruded-rubber core with braided, wire cable reinforcement, Endurance hoses are our best performing hoses that absorb shocks and vibrations and make pumping operations easier. Inspected to meet high industry safety standards.		88
ENDURANCE HOSE		88
Best bend radius available without kinking		88
200-Bar burst pressure rating		88
Available in multiple sizes		88
ENDURANCE HOSE		89
PART #		89
SYSTEM SIZE		89
WORKING PRESSURE		89
H15N1____K		89
1.5″ (38mm)		89
100 Bar (1450 psi)		89
H20N1____K		89
2.0″ (51mm)		89
100 Bar (1450 psi)		89
H25N1____K		89
2.5″ (64mm)		89
100 Bar (1450 psi)		89
H30N1____K		89
3.0″ (76mm)		89
85 Bar (1233 psi)		89
H35N2____K		89
3.5″ (90mm)		89
85 Bar (1233 psi)		89
H35N2____K10		89
3.5″ (90mm)		89
85 Bar (1233 psi)		89
H40N2____K		89
4.0″ (102mm)		89
85 Bar (1233 psi)		89
H40N2____K12		89
4.0″ (102mm)		89
85 Bar (1233 psi)		89
H40N2____K10		89
4.0″ (102mm)		89
85 Bar (1233 psi)		89
H40N2____K12		89
4.0″ (102mm)		89
150 Bar (2175 psi)		89
H40N2____K10		89
4.0″ (102mm)		89
150 Bar (2175 psi)		89
H45N2____K		89
4.5″ (114mm)		89
85 Bar (1233 psi)		89
H45N2____K10		89
4.5″ (114mm)		89
85 Bar (1233 psi)		89
H45N2____K12		89
4.5″ (114mm)		89
85 Bar (1233 psi)		89
HS50N2K-END		89
5.0″ (125mm)		89
85 Bar (1233 psi)		89
H50N2____K		89
5.0″ (125mm)		89
85 Bar (1233 psi)		89
H50N2____K12		89
5.0″ (125mm)		89
85 Bar (1233 psi)		89
H50N2____K10		89
5.0″ (125mm)		89
150 Bar (2175 psi)		89
H50N2____K12		89
5.0″ (125mm)		89
150 Bar (2175 psi)		89
H60N2____K		89
6.0″ (150mm)		89
85 Bar (1233 psi)		89
TRICONWEARSOLUTIONS.COM | 89		89
Products – hoses		90
PRODUCTS: HOSES		90
PLASTER & GROUT DISCHARGE HOSE		90
Plaster and Grout Discharge Hose with four layers of high-strength synthetic cord with 40-bar working pressure 3:1 SF. Inspected to meet high industry-safety standards.		90
PLASTER & GROUT DISCHARGE HOSE		90
H15PG_ _C		90
H20PG_ _C		90
Products – hoses		91
PRODUCTS: HOSES		91
HIGH-PRESSURE STEEL WIRE HOSE		91
High pressure hose with four layers of woven wire reinforcement. Manufacturer, size, weight, and working pressure are embossed on outer wrapper.		91
HIGH-PRESSURE STEEL WIRE HOSE		91
H20HW_ _C		91
PRODUCTS: SMALL-LINE		92
SMALL-LINE COUPLINGS		92
Solid Link Non-Adjustable Snap Couplings for quick release applications. Sizes 1.5″ to 6″ are available for use with Hevi-Duty™ ends, and 148mm for use with metric ends.		92
SMALL-LINE COUPLINGS		92
For quick release applications		92
Grooved or Hevi-Duty ends		92
Available in multiple sizes		92
TRICONWEARSOLUTIONS.COM | 92		92
Small line couplings		93
SMALL-LINE COUPLINGS		93
PART #		93
EXTRA GASKET PART #		93
SIZE (IN/MM)		93
END TYPE		93
WEIGHT (LBS/KG)		93
C15SG		93
CG15G		93
1.5/38		93
grooved		93
1.6/.73		93
C15SGDF		93
CG15DF		93
1.5/38		93
Hevi-Duty™		93
3/1.4		93
C20SG		93
CG20G		93
2/50.8		93
grooved		93
2.4/1.1		93
C20SDF		93
CG20DF		93
2/50.8		93
Hevi-Duty™		93
4.8/2.2		93
C25SDF		93
CG25DF		93
2.5/63.5		93
Hevi-Duty™		93
5/2.3		93
C30SDF		93
CG30DF		93
3/76		93
Hevi-Duty™		93
8.5/3.9		93
C40SDF		93
CG40DF		93
4/102		93
Hevi-Duty™		93
10.9/4.9		93
C50SDF		93
CG50DF		93
5/127		93
Hevi-Duty™		93
13.5/6.1		93
TRICONWEARSOLUTIONS.COM | 93		93
PRODUCTS: REDUCERS		94
REDUCERS		94
Steel laydown/placing line components come in multiple wall thicknesses, sizes, and configurations to match a multitude of line-pumping applications. Hardened versions are available for longer life.		94
REDUCERS		94
Reducers to match a variety of line-pumping applications		94
Options for longer life		94
Available in multiple sizes, wall thicknesses, and configurations		94
TRICONWEARSOLUTIONS.COM | 94		94
PRODUCTS: CLEAN-OUT ACCESSORIES		95
CLEAN-OUT ACCESSORIES		95
High-performance clean-out accessories are available for every post-pumping method of mix removal used in the industry including: Cleanout Balls, Go-Devils, Air Blow Out Caps, Devil Catchers, and End Cap and Water Blow Out Caps.		95
TRICONWEARSOLUTIONS.COM | 95		95
CLEANOUT BALLS & CUBES		96
GO-DEVIL & DEVIL CATCHERS		96
Offered in various sizes and material for cleanout. Boom balls, hard and soft clean-out balls, and cubes.		96
PART #		96
SIZE		96
TYPE		96
NOTES		96
COBS20		96
 ID: DN51/2"		96
Medium		96
COBH20		96
 ID: DN51/2"		96
Hard		96
COBS25		96
 ID: DN64/2.5"		96
Medium		96
COBH25		96
 ID: DN64/2.5"		96
Hard		96
COBS30		96
 ID: DN76/3"		96
Medium		96
COBH30		96
 ID: DN76/3"		96
Hard		96
COBS40		96
 ID: DN100/4"		96
Medium		96
COBH40		96
 ID: DN100/4"		96
Hard		96
COBS50		96
 ID: DN127/5"		96
Medium		96
COCM-50		96
 ID: DN127/5"		96
Medium		96
 Chamfer corners		96
COBH50		96
 ID: DN127/5"		96
Hard		96
COBS60		96
 ID: DN150/6"		96
Medium		96
COCM-60		96
 ID: DN150/6"		96
Medium		96
 Chamfer corners		96
COBH60		96
 ID: DN150/6"		96
Hard		96
COBS100		96
 ID: DN250/10"		96
Medium		96
Specially designed for laydown or boom truck system cleanout. Available in a variety of sizes to match the system. Devil catchers safely trap the go-devil or sponge during the cleanout process.		96
PART #		96
NAME		96
SIZE		96
TYPE		96
DC20D		96
Devil Catcher		96
 2"		96
End: Hevi-Duty™		96
DC25D		96
Devil Catcher		96
 2.5"		96
End: Hevi-Duty™		96
DC30D		96
Devil Catcher		96
 3"		96
End: Hevi-Duty™		96
DC40D		96
Devil Catcher		96
 DN100/4"		96
End: Hevi-Duty™		96
DC50M		96
Devil Catcher		96
 DN127/5"		96
End: Metric		96
DC50D		96
Devil Catcher		96
 DN127/5"		96
End: Hevi-Duty™		96
166-06287		96
Devil Catcher		96
PADDLE		96
For Replacement		96
GO-D20		96
Go-Devil		96
 ID: 2"		96
GO-D25		96
Go-Devil		96
 ID: 2.5"		96
GO-D30		96
Go-Devil		96
 ID: 3"		96
GO-D40		96
Go-Devil		96
 ID: DN100/4"		96
GO-D50		96
Go-Devil		96
 ID: DN127/5"		96
BGO-D50		96
Go-Devil		96
 ID: 5"		96
 For Boom		96
GO-D60		96
Go-Devil		96
 ID: DN150/6"		96
TRICONWEARSOLUTIONS.COM | 96		96
BLOWOUT CAPS Offered in air, water, cleanout port, and blanking cap styles. Available in a variety of sizes to support the cleanout process.		97
Air Blowout Cap		97
PART #		97
SIZE ID		97
END STYLE		97
BOC20DA		97
2"		97
Hevi-Duty™		97
BOC25DA		97
2.5"		97
Hevi-Duty™		97
BOC30DA		97
3"		97
Hevi-Duty™		97
BOC40DA		97
4"		97
Hevi-Duty™		97
BOC50DA		97
5"		97
Hevi-Duty™		97
BOC50DA-GAUGE		97
5"		97
Hevi-Duty™ (With Gauge)		97
BOC50MA		97
5"		97
148 mm Metric		97
Water Blowout Cap (*3/4 Nipple)		97
PART #		97
SIZE ID		97
END STYLE		97
BOC15D-N* (3/4 Nipple)		97
1.5"		97
Hevi-Duty™		97
BOC20D-N* (3/4 Nipple)		97
2.0"		97
Hevi-Duty™		97
BOC25D-N* (3/4 Nipple)		97
2.5"		97
Hevi-Duty™		97
BOC30D-N* (3/4 Nipple)		97
3"		97
Hevi-Duty™		97
BOC30D		97
3"		97
Hevi-Duty™		97
BOC40D-N* (3/4 Nipple)		97
4"		97
Hevi-Duty™		97
BOC50D		97
5"		97
Hevi-Duty™		97
BOC50M-N* (3/4 Nipple)		97
5"		97
148 mm Metric		97
BOC50D-N* (3/4 Nipple)		97
5"		97
Hevi-Duty™		97
End Cap		97
PART #		97
SIZE		97
END STYLE		97
EC20D		97
2"		97
Hevi-Duty™		97
EC30D		97
3"		97
Hevi-Duty™		97
EC40D		97
4"		97
Hevi-Duty™		97
EC50D		97
5"		97
Hevi-Duty™		97
EC50M		97
5"		97
Hevi-Duty™		97
BOC20DA		97
BOC50DA		97
BOC15D-N		97
EC20D		97
EC30D		97
TRICONWEARSOLUTIONS.COM | 97		97
PIPING SOLUTIONS		98
VISIT WEBSITE		98
We make pipes that stand up to the most abrasive applications and positively impact the environment. Avoid overbuying and overusing subpar pipes. Make an impact with Ultra Tech.		98
GLOBAL WEAR SOLUTIONS FOR MISSION CRITICAL APPLICATIONS		98

www.ultratechpipe.com

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