1 Table of contents 22

ULTRA 600 PIPE SPECIFICATION GUIDE

View the Ultra Tech Pipe specification guide to easily spec UT600 in your next project.

ULTRA 600 PIPE SPECIFICATION		1
VIEW FULL CATALOG & VIDEOS		3
PIPING SOLUTIONS		4
OUR GOAL IS TO CREATE QUALITY, DURABLE PRODUCTS THAT SUPPORT SUSTAINABILITY AND FULFILL OUR CUSTOMERS' DESIRE FOR ENVIRONMENTAL STEWARDSHIP		5
PLAN YOUR NEXT PIPING PROJECT WITH CONFIDENCE		6
“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective. The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.”		7
–The Mosaic Company		7
“Since this pipe can last up to six times longer than black iron pipe, we significantly reduced downtime and maintenance costs over the years. We’ve also seen a significant decrease in our operating costs because of the reduction in downtime, maintenance, and crane rental costs. We don’t worry about repairing the pipe with patches anymore. After we install the pipe, it will stay in place until it wears out and then we’ll replace it.”		7
–Eck Industries		7
“ In years past, according to our records, there were frequent leaks and changeouts on standard steel pipe. We’ve been using UltraTech here for probably around four years... the hardened pipe has helped tremendously with service life, so we’re now seeing several years out of our UT 600 transport pipes.”		7
–Valmet		7
“It’s the deep understanding of the whole process that your company has…and the solutions that your company provides to give us flexibility to overcome the unknown. We saw this threaded product as a game changer. We’ve used it almost exclusively when we work on paste fill holes. In fact, we haven’t used anything else and every single customer that we talk to, we recommend that product.”		7
–Foraco International		7
ULTRA 600 PIPE SPECIFICATION		8
RAW MATERIAL		8
Steel to be a medium carbon steel suitable for achieving the required through‐wall hardness gradient for ULTRA 600 Pipe.		8
Chemical requirements for raw steel shall be in accordance with UT100 Specification for carbon steel pipe suitable for induction hardening, attached.		8
Steel practice for material to be used for ULTRA 600 Pipe shall be in accordance with UT100 specification.		8
Dimensional properties of raw pipe (UT100 pipe) shall fully conform to the requirements of ASTM A53 Grade B for ERW piping.		8
Minimum tensile and yield strength in accordance with UT100 Specification.		8
PROCEDURE QUALIFICATION — STRAIGHT PIPE		8
Procedure qualification is to be performed on each combination of material as follows:		8
Heat number of steel		8
Pipe diameter		8
Wall thickness		8
Process parameters shall be documented and archived for each procedure qualification trial.		8
Coupons removed from the trial piece shall be used to test the through-wall hardness profile.		8
Procedure qualification is predicated upon through-wall hardness conforming to ULTRA 600 Hardness Gradient.		8
Procedure qualification tests performed in-house or by an independent testing laboratory.		8
Approved procedure is to be documented and provided to manufacturing for processing of ULTRA 600 Pipe.		8
PROCEDURE  QUALIFICATION — BENDS		8
Procedure qualification is to be performed on each bend as follows:		8
ID hardness recorded on spool sheet		8
OD hardness recorded on spool sheet		8
MANUFACTURING		9
Raw pipe shall be heat treated in accordance with the approved parameters derived from the procedure qualification testing.		9
During processing a serial number is to be assigned to each pipe/bend for future traceability.		9
Each pipe/bend shall be trimmed at each end to remove “end effects” to ensure uniform heat treatment throughout the usable length of pipe.		9
After  pipe  is  cut  to  length  the  pipe  shall  be  inspected  for  compliance  to  the  following requirements:		9
ID hardness		9
OD hardness		9
Straightness		9
Ovality		9
Squareness of cut		9
After inspection each pipe is to be allocated for storage or spooling for a specific work order.		9
Piping shall be spooled for the work order in accordance with specific information provided by engineering.		9
Prior to shipping, pipe shall be given a final inspection to ensure conformance to the following items:		9
Length		9
Fit‐up		9
Geometric requirements of components		9
Weld quality		9
Surface condition		9
Tagging		9
Additional requirements as specified on customer purchase order		9
ULTRA 600 PROPERTIES		10
Ultra 600 Induction Hardened pipe shall have the following properties:		10
ID hardness 50 – 65 HRc		10
OD hardness 14 – 32 HRc		10
Chemical properties as specified in UT100 Specification		10
Dimensional properties: Induction‐hardening alters the microstructure of steel and may result in an outside diameter up to 1% larger than that specified by ASTM A53 Grade B		10
Minimum tensile strength of 90,000psi (620 MPa)		10
Minimum yield strength of 60,000psi (413 MPa)		10
Temperature Limits: 20°F to 450°F (‐6°C to 232°C)		10
Note: Hardness profile of ULTRA 600 is tapered, and these tensile and yield properties are of the complete cross-section. Therefore, these strength values will decrease as the hardened inner layer is worn away over its lifecycle.		10
Applicable uses of Ultra 600		10
Mining		10
In-plant piping		10
Tailings lines		10
Copper		10
Silver		10
Gold		10
Nickel		10
Pulverized coal fuel lines		10
Phosphate		10
Bauxite		10
Lithium		10
Dredging		10
Sand and gravel		10
Fly ash		10
Industrial		10
Steel mills		10
Grain handling		10
Cement mill		10
Wastewater		10
Foundries		10
Wood Processing		10
Pulp & Paper		10
Bark lines		10
Chip lines		10
Digester blow lines		10
Hog fuel lines		10
Energy		10
Lime injection lines		10
Fly ash lines		10
Bottom ash lines		10
Pulverized coal fuel lines		10
AVAILABLE FABRICATIONS		11
Straight pipe to length		11
Bends		11
Tees		11
Wyes & True Wyes		11
Laterals		11
All pipe, bends, and fittings can be custom fabricated and supplied in field ready dimensions, including appropriate end attachments.		11
STRAIGHT PIPE DETAILS		11
Nominal Pipe Size: 2‐1/2 – 20in. (73.0 – 508.0mm)		11
Wall Thicknesses: Standard and Extra Heavy		11
Pipe Lengths:		11
2-1/2in (73.0mm) to 3in (89.9mm) NPS up to 20ft (6.10m) lengths		11
4in (114.3mm) to 16in (406.4mm) NPS up to 40ft (12.19m) lengths		11
18in (457mm) NPS and larger up to 50ft (15.24m) lengths		11
Note: 39.37ft (12m) maximum length to ship overseas		11
PIPE BEND DETAILS		11
Nominal Pipe Size: 2‐1/2 – 20in. (73.0 – 508.0mm)		11
Wall Thicknesses: Standard and Extra Heavy		11
Tangents at bend ends of custom lengths available.		11
Center line radius:		11
Minimum of 20” (508mm) for nominal pipe size of 6in (168.3mm) and smaller		11
Minimum of 3D for nominal pipe size 8in (219.1mm) or larger		11
Up to 180” (4,572mm) for all nominal pipe sizes		11
PIPE FITTING DETAILS		11
Nominal Pipe Size: 2‐1/2 – 20in. (73.0 – 508.0mm)		11
Wall Thicknesses: Standard and Extra Heavy		11
END OPTIONS Note: Always avoid butt welding Ultra 600.		11
2‐bolt couplings		11
Slip‐on flanges		11
Weld rings		11
End grooves		11
ULTRA 600 WORKING PRESSURE LISTING (NEW PIPE) STANDARD		12
ULTRA 600 PART NUMBER		12
ULTRA 600 NPS (in)		12
ULTRA 600 NOMINAL WALL (in)		12
ULTRA 600 TOLERANCED WALL (-12.5%) (in)		12
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)		12
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)		12
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)		12
PP2527H		12
2 1/2		12
0.276		12
0.2415		12
4592.6		12
3444.5		12
2755.6		12
PP3030H		12
0.3		12
0.2625		12
4069.1		12
3051.9		12
2441.5		12
PP4023H		12
0.237		12
0.207375		12
2440.2		12
1830.2		12
1464.1		12
PD4033H		12
0.337		12
0.294875		12
3526.8		12
2645.1		12
2116.1		12
PP5025H		12
0.258		12
0.22575		12
2139.3		12
1604.4		12
1283.6		12
PE5037H		12
0.375		12
0.328125		12
3157.4		12
2368.1		12
1894.5		12
PF5050H		12
0.5		12
0.4375		12
4280.6		12
3210.4		12
2568.3		12
PP6028H		12
0.28		12
0.245		12
1943.5		12
1457.7		12
1166.1		12
PE6043H		12
0.432		12
0.378		12
3049.1		12
2286.8		12
1829.4		12
PD8032H		12
0.322		12
0.28175		12
1710.7		12
1283.0		12
1026.4		12
PF8050H		12
0.5		12
0.4375		12
2696.4		12
2022.3		12
1617.8		12
PE1036H		12
0.365		12
0.319375		12
1552.1		12
1164.0		12
931.2		12
PF1050H		12
0.5		12
0.4375		12
2145.4		12
1609.1		12
1287.3		12
PE1237H		12
0.375		12
0.328125		12
1340.1		12
1005.1		12
804.1		12
PF1250H		12
0.5		12
0.4375		12
1798.5		12
1348.9		12
1079.1		12
PE1437H		12
0.375		12
0.328125		12
1218.2		12
913.6		12
730.9		12
PF1450H		12
0.5		12
0.4375		12
1634.6		12
1226.0		12
980.8		12
PE1637H		12
0.375		12
0.328125		12
1063.3		12
797.5		12
638.0		12
PF1650H		12
0.5		12
0.4375		12
1425.7		12
1069.3		12
855.4		12
PF1850H		12
0.5		12
0.4375		12
1264.2		12
948.1		12
758.5		12
PF2050H		12
0.5		12
0.4375		12
1135.5		12
851.6		12
681.3		12
PF2450H		12
0.5		12
0.4375		12
943.4		12
707.6		12
566.1		12
Note: These working pressures are calculated for new pipe with no allowance for wear or corrosion. As soon as the pipe wall experiences loss from abrasion below the toleranced wall listing, the working pressure listed in the chart will no longer apply.		12
ULTRA 600 WORKING PRESSURE LISTING (NEW PIPE) METRIC		13
ULTRA 600 PART NUMBER		13
ULTRA 600 NPS (mm)		13
ULTRA 600 NOMINAL WALL (mm)		13
ULTRA 600 TOLERANCED WALL (-12.5%) (mm)		13
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)		13
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)		13
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)		13
PP2527H		13
7.01		13
6.13		13
316.6		13
237.4		13
189.9		13
PP3030H		13
7.62		13
6.67		13
280.5		13
210.4		13
168.3		13
PP4023H		13
100		13
6.01		13
5.26		13
168.2		13
126.1		13
100.9		13
PD4033H		13
100		13
8.55		13
7.48		13
243.1		13
182.3		13
145.8		13
PP5025H		13
125		13
6.55		13
5.73		13
147.4		13
110.6		13
88.4		13
PE5037H		13
125		13
9.52		13
8.33		13
217.6		13
163.2		13
130.6		13
PF5050H		13
125		13
12.7		13
11.11		13
295.1		13
221.3		13
177.0		13
PP6028H		13
150		13
7.11		13
6.22		13
134.0		13
100.5		13
80.4		13
PE6043H		13
150		13
10.97		13
9.60		13
210.2		13
157.6		13
126.1		13
PD8032H		13
200		13
8.17		13
7.15		13
117.9		13
88.4		13
70.7		13
PF8050H		13
200		13
12.7		13
11.11		13
185.9		13
139.4		13
111.5		13
PE1036H		13
250		13
9.27		13
8.11		13
107.0		13
80.2		13
64.2		13
PF1050H		13
250		13
12.7		13
11.11		13
147.9		13
110.9		13
88.7		13
PE1237H		13
300		13
9.52		13
8.33		13
92.3		13
69.2		13
55.4		13
PF1250H		13
300		13
12.7		13
11.11		13
124.0		13
93.0		13
74.4		13
PE1437H		13
350		13
9.52		13
8.33		13
83.9		13
62.9		13
50.3		13
PF1450H		13
350		13
12.7		13
11.11		13
112.7		13
84.5		13
67.6		13
PE1637H		13
400		13
9.52		13
8.33		13
73.3		13
54.9		13
43.9		13
PF1650H		13
400		13
12.7		13
11.11		13
98.2		13
73.7		13
58.9		13
PF1850H		13
450		13
12.7		13
11.11		13
87.1		13
65.3		13
52.2		13
PF2050H		13
500		13
12.7		13
11.11		13
78.2		13
58.7		13
46.9		13
PF2450H		13
600		13
12.7		13
11.11		13
65.0		13
48.7		13
39.0		13
Note: These working pressures are calculated for new pipe with no allowance for wear or corrosion. As soon as the pipe wall experiences loss from abrasion below the toleranced wall listing, the working pressure listed in the chart will no longer apply.		13
ULTRA 600 WORKING  PRESSURE LISTING  (3/4 OF WALL REMAINING) STANDARD		14
ULTRA 600 PART NUMBER		14
ULTRA 600 NPS (in)		14
ULTRA 600 NOMINAL WALL (in)		14
ULTRA 600 3/4 OF FULL WALL REMAINING (in)		14
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)		14
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)		14
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)		14
PP2527H		14
2 1/2		14
0.276		14
0.207		14
3896.4		14
2922.3		14
2337.9		14
PP3030H		14
0.3		14
0.225		14
3456.3		14
2592.2		14
2073.8		14
PP4023H		14
0.237		14
0.17775		14
2080.2		14
1560.2		14
1248.1		14
PD4033H		14
0.337		14
0.25275		14
2999.3		14
2249.5		14
1799.6		14
PP5025H		14
0.258		14
0.1935		14
1824.9		14
1368.7		14
1094.9		14
PE5037H		14
0.375		14
0.28125		14
2687.4		14
2015.5		14
1612.4		14
PF5050H		14
0.5		14
0.375		14
3634.2		14
2725.7		14
2180.5		14
PP6028H		14
0.28		14
0.21		14
1658.7		14
1244.0		14
995.2		14
PE6043H		14
0.432		14
0.324		14
2595.7		14
1946.8		14
1557.4		14
PD8032H		14
0.322		14
0.2415		14
1460.7		14
1095.5		14
876.4		14
PF8050H		14
0.5		14
0.375		14
2297.3		14
1723.0		14
1378.4		14
PE1036H		14
0.365		14
0.27375		14
1325.7		14
994.3		14
795.4		14
PF1050H		14
0.5		14
0.375		14
1830.1		14
1372.6		14
1098.1		14
PE1237H		14
0.375		14
0.28125		14
1145.2		14
858.9		14
687.1		14
PF1250H		14
0.5		14
0.375		14
1535.4		14
1151.6		14
921.2		14
PE1437H		14
0.375		14
0.28125		14
1041.3		14
781.0		14
624.8		14
PF1450H		14
0.5		14
0.375		14
1396.0		14
1047.0		14
837.6		14
PE1637H		14
0.375		14
0.28125		14
909.3		14
682.0		14
545.6		14
PF1650H		14
0.5		14
0.375		14
1218.2		14
913.6		14
730.9		14
PF1850H		14
0.5		14
0.375		14
1080.5		14
810.4		14
648.3		14
PF2050H		14
0.5		14
0.375		14
970.8		14
728.1		14
582.5		14
PF2450H		14
0.5		14
0.375		14
807.0		14
605.2		14
484.2		14
Note: These working pressures are calculated for pipe with 3/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 3/4 wall figure, the working pressures listed in the table will no longer apply.		14
ULTRA 600 WORKING  PRESSURE LISTING  (3/4 OF WALL REMAINING) METRIC		15
ULTRA 600 PART NUMBER		15
ULTRA 600 NPS (mm)		15
ULTRA 600 NOMINAL WALL (mm)		15
ULTRA 600 3/4 OF FULL WALL REMAINING (mm)		15
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)		15
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)		15
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)		15
PP2527H		15
7.01		15
5.25		15
268.6		15
201.4		15
161.1		15
PP3030H		15
7.62		15
5.71		15
238.3		15
178.7		15
142.9		15
PP4023H		15
100		15
6.01		15
4.51		15
143.4		15
107.5		15
86.0		15
PD4033H		15
100		15
8.55		15
6.41		15
206.7		15
155.0		15
124.0		15
PP5025H		15
125		15
6.55		15
4.91		15
125.8		15
94.3		15
75.4		15
PE5037H		15
125		15
9.52		15
7.14		15
185.2		15
138.9		15
111.1		15
PF5050H		15
125		15
12.7		15
9.52		15
250.5		15
187.9		15
150.3		15
PP6028H		15
150		15
7.11		15
5.33		15
114.3		15
85.7		15
68.6		15
PE6043H		15
150		15
10.97		15
8.22		15
178.9		15
134.2		15
107.3		15
PD8032H		15
200		15
8.17		15
6.13		15
100.7		15
75.5		15
60.4		15
PF8050H		15
200		15
12.7		15
9.52		15
158.3		15
118.7		15
95.0		15
PE1036H		15
250		15
9.27		15
6.95		15
91.4		15
68.5		15
54.8		15
PF1050H		15
250		15
12.7		15
9.52		15
126.1		15
94.6		15
75.7		15
PE1237H		15
300		15
9.52		15
7.14		15
78.9		15
59.2		15
47.3		15
PF1250H		15
300		15
12.7		15
9.52		15
105.8		15
79.3		15
63.5		15
PE1437H		15
350		15
9.52		15
7.14		15
71.7		15
53.8		15
43.0		15
PF1450H		15
350		15
12.7		15
9.52		15
96.2		15
72.1		15
57.7		15
PE1637H		15
400		15
9.52		15
7.14		15
62.6		15
47.0		15
37.6		15
PF1650H		15
400		15
12.7		15
9.52		15
83.9		15
62.9		15
50.3		15
PF1850H		15
450		15
12.7		15
9.52		15
74.4		15
55.8		15
44.6		15
PF2050H		15
500		15
12.7		15
9.52		15
66.9		15
50.2		15
40.1		15
PF2450H		15
600		15
12.7		15
9.52		15
55.6		15
41.7		15
33.3		15
Note: These working pressures are calculated for pipe with 3/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 3/4 wall figure, the working pressures listed in the table will no longer apply.		15
ULTRA 600 WORKING  PRESSURE LISTING  (1/2 OF WALL REMAINING) STANDARD		16
ULTRA 600 PART NUMBER		16
ULTRA 600 NPS (in)		16
ULTRA 600 NOMINAL WALL (in)		16
ULTRA 600 1/2 OF FULL WALL REMAINING (in)		16
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)		16
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)		16
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)		16
PP2527H		16
2 1/2		16
0.276		16
0.138		16
2545.8		16
1909.3		16
1527.5		16
PP3030H		16
0.3		16
0.15		16
2263.3		16
1697.5		16
1358.0		16
PP4023H		16
0.237		16
0.1185		16
1371.9		16
1028.9		16
823.1		16
PD4033H		16
0.337		16
0.1685		16
1968.6		16
1476.5		16
1181.2		16
PP5025H		16
0.258		16
0.129		16
1205.1		16
903.8		16
723.1		16
PE5037H		16
0.375		16
0.1875		16
1766.7		16
1325.1		16
1060.0		16
PF5050H		16
0.5		16
0.25		16
2377.6		16
1783.2		16
1426.6		16
PP6028H		16
0.28		16
0.14		16
1096.3		16
822.2		16
657.8		16
PE6043H		16
0.432		16
0.216		16
1707.3		16
1280.5		16
1024.4		16
PD8032H		16
0.322		16
0.161		16
966.4		16
724.8		16
579.9		16
PF8050H		16
0.5		16
0.25		16
1513.4		16
1135.0		16
908.0		16
PE1036H		16
0.365		16
0.1825		16
877.7		16
658.3		16
526.6		16
PF1050H		16
0.5		16
0.25		16
1208.5		16
906.4		16
725.1		16
PE1237H		16
0.375		16
0.1875		16
758.9		16
569.2		16
455.4		16
PF1250H		16
0.5		16
0.25		16
1015.5		16
761.6		16
609.3		16
PE1437H		16
0.375		16
0.1875		16
690.4		16
517.8		16
414.3		16
PF1450H		16
0.5		16
0.25		16
923.9		16
692.9		16
554.3		16
PE1637H		16
0.375		16
0.1875		16
603.3		16
452.5		16
362.0		16
PF1650H		16
0.5		16
0.25		16
807.0		16
605.2		16
484.2		16
PF1850H		16
0.5		16
0.25		16
716.3		16
537.2		16
429.8		16
PF2050H		16
0.5		16
0.25		16
643.9		16
483.0		16
386.4		16
PF2450H		16
0.5		16
0.25		16
535.7		16
401.8		16
321.4		16
Note: These working pressures are calculated for pipe with 1/2 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/2 wall figure, the working pressure listed in the table will no longer apply.		16
ULTRA 600 WORKING  PRESSURE LISTING  (1/2 OF WALL REMAINING) METRIC		17
ULTRA 600 PART NUMBER		17
ULTRA 600 NPS (mm)		17
ULTRA 600 NOMINAL WALL (mm)		17
ULTRA 600 1/2 OF FULL WALL REMAINING (mm)		17
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)		17
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)		17
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)		17
PP2527H		17
7.01		17
3.5		17
175.5		17
131.6		17
105.3		17
PP3030H		17
7.62		17
3.81		17
156.0		17
117.0		17
93.6		17
PP4023H		17
100		17
6.01		17
94.5		17
70.9		17
56.7		17
PD4033H		17
100		17
8.55		17
4.27		17
135.7		17
101.7		17
81.4		17
PP5025H		17
125		17
6.55		17
3.27		17
83.0		17
62.3		17
49.8		17
PE5037H		17
125		17
9.52		17
4.76		17
121.8		17
91.3		17
73.0		17
PF5050H		17
125		17
12.7		17
6.35		17
163.9		17
122.9		17
98.3		17
PP6028H		17
150		17
7.11		17
3.55		17
75.5		17
56.6		17
45.3		17
PE6043H		17
150		17
10.97		17
5.48		17
117.7		17
88.2		17
70.6		17
PD8032H		17
200		17
8.17		17
4.08		17
66.6		17
49.9		17
39.9		17
PF8050H		17
200		17
12.7		17
6.35		17
104.3		17
78.2		17
62.6		17
PE1036H		17
250		17
9.27		17
4.63		17
60.5		17
45.3		17
36.3		17
PF1050H		17
250		17
12.7		17
6.35		17
83.3		17
62.4		17
49.9		17
PE1237H		17
300		17
9.52		17
4.76		17
52.3		17
39.2		17
31.3		17
PF1250H		17
300		17
12.7		17
6.35		17
70.0		17
52.5		17
42.0		17
PE1437H		17
350		17
9.52		17
4.76		17
47.6		17
35.7		17
28.5		17
PF1450H		17
350		17
12.7		17
6.35		17
63.7		17
47.7		17
38.2		17
PE1637H		17
400		17
9.52		17
4.76		17
41.5		17
31.1		17
24.9		17
PF1650H		17
400		17
12.7		17
6.35		17
55.6		17
41.7		17
33.3		17
PF1850H		17
450		17
12.7		17
6.35		17
49.3		17
37.0		17
29.6		17
PF2050H		17
500		17
12.7		17
6.35		17
44.3		17
33.2		17
26.6		17
PF2450H		17
600		17
12.7		17
6.35		17
36.9		17
27.7		17
22.1		17
Note: These working pressures are calculated for pipe with 1/2 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/2 wall figure, the working pressure listed in the table will no longer apply.		17
ULTRA 600 WORKING  PRESSURE LISTING  (1/4 OF WALL REMAINING) STANDARD		18
ULTRA 600 PART NUMBER		18
ULTRA 600 NPS (in)		18
ULTRA 600 NOMINAL WALL (in)		18
ULTRA 600 1/4 OF FULL WALL REMAINING (in)		18
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (psi)		18
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (psi)		18
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (psi)		18
PP2527H		18
2 1/2		18
0.276		18
0.069		18
1248.0		18
936.0		18
748.8		18
PP3030H		18
0.3		18
0.075		18
1111.9		18
833.9		18
667.2		18
PP4023H		18
0.237		18
0.05925		18
678.6		18
509.0		18
407.2		18
PD4033H		18
0.337		18
0.08425		18
969.4		18
727.0		18
581.6		18
PP5025H		18
0.258		18
0.0645		18
596.9		18
447.7		18
358.1		18
PE5037H		18
0.375		18
0.09375		18
871.3		18
653.5		18
522.8		18
PF5050H		18
0.5		18
0.125		18
1167.0		18
875.3		18
700.2		18
PP6028H		18
0.28		18
0.07		18
543.5		18
407.6		18
326.1		18
PE6043H		18
0.432		18
0.108		18
842.4		18
631.8		18
505.4		18
PD8032H		18
0.322		18
0.0805		18
479.6		18
359.7		18
287.7		18
PF8050H		18
0.5		18
0.125		18
747.8		18
560.9		18
448.7		18
PE1036H		18
0.365		18
0.09125		18
435.9		18
326.9		18
261.5		18
PF1050H		18
0.5		18
0.125		18
598.6		18
448.9		18
359.2		18
PE1237H		18
0.375		18
0.09375		18
377.2		18
282.9		18
226.3		18
PF1250H		18
0.5		18
0.125		18
503.7		18
377.8		18
302.2		18
PE1437H		18
0.375		18
0.09375		18
343.4		18
257.5		18
206.0		18
PF1450H		18
0.5		18
0.125		18
458.6		18
344.0		18
275.2		18
PE1637H		18
0.375		18
0.09375		18
300.2		18
225.2		18
180.1		18
PF1650H		18
0.5		18
0.125		18
400.9		18
300.7		18
240.6		18
PF1850H		18
0.5		18
0.125		18
356.1		18
267.1		18
213.7		18
PF2050H		18
0.5		18
0.125		18
320.4		18
240.3		18
192.2		18
PF2450H		18
0.5		18
0.125		18
266.7		18
200.1		18
160.0		18
Note: These working pressures are calculated for pipe with 1/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/4 wall figure, the working pressure listed in the table will no longer apply.		18
ULTRA 600 WORKING  PRESSURE LISTING  (1/4 OF WALL REMAINING) METRIC		19
ULTRA 600 PART NUMBER		19
ULTRA 600 NPS (mm)		19
ULTRA 600 NOMINAL WALL (mm)		19
ULTRA 600 1/4 OF FULL WALL REMAINING (mm)		19
WORKING PRESSURE 3 TO 1 SAFETY FACTOR (bar)		19
WORKING PRESSURE 4 TO 1 SAFETY FACTOR (bar)		19
WORKING PRESSURE 5 TO 1 SAFETY FACTOR (bar)		19
PP2527H		19
7.01		19
1.75		19
86.0		19
64.5		19
51.6		19
PP3030H		19
7.62		19
1.9		19
76.6		19
57.4		19
45.9		19
PP4023H		19
100		19
6.01		19
1.5		19
46.7		19
35.0		19
28.0		19
PD4033H		19
100		19
8.55		19
2.13		19
66.8		19
50.1		19
40.1		19
PP5025H		19
125		19
6.55		19
1.63		19
41.1		19
30.8		19
24.6		19
PE5037H		19
125		19
9.52		19
2.38		19
60.0		19
45.0		19
36.0		19
PF5050H		19
125		19
12.7		19
3.17		19
80.4		19
60.3		19
48.2		19
PP6028H		19
150		19
7.11		19
1.77		19
37.4		19
28.1		19
22.4		19
PE6043H		19
150		19
10.97		19
2.74		19
58.0		19
43.5		19
34.8		19
PD8032H		19
200		19
8.17		19
2.04		19
33.0		19
24.7		19
19.8		19
PF8050H		19
200		19
12.7		19
3.17		19
51.5		19
38.6		19
30.9		19
PE1036H		19
250		19
9.27		19
2.31		19
30.0		19
22.5		19
18.0		19
PF1050H		19
250		19
12.7		19
3.17		19
41.2		19
30.9		19
24.7		19
PE1237H		19
300		19
9.52		19
2.38		19
26.0		19
19.5		19
15.6		19
PF1250H		19
300		19
12.7		19
3.17		19
34.7		19
26.0		19
20.8		19
PE1437H		19
350		19
9.52		19
2.38		19
23.6		19
17.7		19
14.2		19
PF1450H		19
350		19
12.7		19
3.17		19
31.6		19
23.7		19
18.9		19
PE1637H		19
400		19
9.52		19
2.38		19
20.7		19
15.5		19
12.4		19
PF1650H		19
400		19
12.7		19
3.17		19
27.6		19
20.7		19
16.5		19
PF1850H		19
450		19
12.7		19
3.17		19
24.5		19
18.4		19
14.7		19
PF2050H		19
500		19
12.7		19
3.17		19
22.0		19
16.5		19
13.2		19
PF2450H		19
600		19
12.7		19
3.17		19
18.3		19
13.7		19
11.0		19
Note: These working pressures are calculated for pipe with 1/4 of the pipe wall available for wear. Once the pipe wall experiences loss from abrasion below the 1/4 wall figure, the working pressure listed in the table will no longer apply.		19
THE EXPERTS IN TWIN WALL, STEEL-LINED PIPE & ELBOWS FOR ABRASIVE MATERIAL TRANSPORT		20
Series		20
Description		20
ESSER 160		20
ESSER 400		20
S235 / P235, S355 / P355		20
S355 / P355		20
Material		20
Usage		20
Origin		20
ESSER-WERKE, DE		20
ESSER-WERKE, DE		20
THE EXPERTS IN TWIN WALL PIPE FOR ABRASIVE MATERIAL TRANSPORT		20
120 – 160 HV 115 – 150 HB		20
Hardness		20
440 – 510 HV 415 – 485 HB		20
EW		20
Also Available Manufactured in Germany, Esser Twin Pipes deliver a steel‑lined, twin‑wall solution built for high‑pressure applications, with a full range of connection options.		21
LEARN MORE ABOUT OUR STRAIGHT PIPE & ELBOW OFFERING IN OUR APPLICATION GUIDES BELOW.		21
Our Elbows are engineered with increased wall thickness at the back of the bend to better absorb wear –extending service life where abrasion is highest.		21
VIEW INDUSTRIAL GUIDE		21
VIEW MINING GUIDE		21
ESSER TWIN 700		21
ESSER TWIN 900		21
S235 / P235, S355 / P355 GX350		21
ESSER-WERKE, DE		21
ESSER-WERKE, DE		21
EW		21
GLOBAL WEAR SOLUTIONS FOR MISSION CRITICAL APPLICATIONS		22
CFICOMPANY.COM		22
CFI is a global platform of trusted industrial brands delivering mission-critical wear and flow control solutions. Our family of companies—spanning concrete delivery, piping systems, and wear materials—is united by a shared promise to empower success and deliver results through innovation, engineering, and performance.		22
EW		22
:2015		22

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