Ultra Tech Pipe Product Guide

Learn more about Ultra Tech Pipes complete offering. Choose pipe that conveys it all!

2024 PRODUCT GUIDE

Ultra Tech is the global leader in the design, manufacture, distribution, and service of quality abrasion-resistant piping solutions and accessories for mining, power generation, product conveyance, pulp & paper, mills, foundries, and a variety of other applications that struggle with abrasive wear.

USE. BETTER. PIPE.

Ultra 600 products dramatically increase safety, efficiency, and productivity while having the lowest total cost of ownership.

LETTER FROM THE GENERAL MANAGER

All about doing things better.

I was excited to join the Ultra Tech team in 2022 because I felt positive and energized about the mission of our business — manufacturing high-quality, durable products for a more sustainable future. I've spent my career working in strategic business development and finding better ways to do things. My current mission is to help Ultra Tech achieve its full potential from commercial, operational, and cultural perspectives. With a 4x-6x longer pipe lifespan, 25 to 50% lower total cost of ownership, AND the fact that our solution is the most environmentally sustainable option for mines and industrial businesses...Ultra Tech is the definition of an easy business decision. At Ultra Tech, we believe that durability and quality are the primary global drivers of environmental stewardship. Industrial sites around the world leverage our solutions to transport abrasive materials with absolute confidence that their processes are reliable, safe, and contributing to a more sustainable future. Contact our team today to accelerate your journey toward a cleaner, more thoughtful way of getting the job done.

Anthony Stanley, GM Ultra Tech

ENVIRONMENTAL COMMITMENT

SUPPORTING ENVIRONMENTAL STEWARDSHIP

OUR GOAL IS TO CREATE QUALITY, DURABLE PRODUCTS THAT SUPPORT SUSTAINABILITY AND FULFILL OUR CUSTOMERS' DESIRE FOR ENVIRONMENTAL STEWARDSHIP

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SAVED OVER 1 MILLION

TONS OF CO2 EMISSIONS WORLDWIDE

Use of Ultra Tech pipe versus mild steel pipe, has saved over 1M tons of CO2 emissions. These CO2 emissions equal...

gallons of gasoline consumed (CO2 emissions) 86.4 MILLION

miles driven by average gasoline-powered passenger vehicles (GHG emissions) 2.4 BILLION

EPA (2022, March 1). Greenhouse Gas Equivalencies Calculator. Retrieved August 30, 2023, from https://www.epa.gov/energy/greenhouse-gas-equivalencies-calculator#result.

CHOOSE THE PIPE THAT CONVEYS IT ALL

Ultra 600 products stand up to abrasive silica sand.

TABLE OF CONTENTS

ABOUT

4 8 11

Environmental commitment History of excellence Customer satisfaction

SOLUTIONS

14 16 26

Sustainability Market Business initiative

SERVICES

Engineering and design Purchasing and production Inspection and safety Strategic financing Shipping Expert consulting Induction-hardening Wear resistance Advanced robotics TECHNOLOGY

32 34 35 36 37 38

40 41 42

PRODUCTS

44 62 72 82 90

Pipes, bends, fittings Connections

Valves Hoses Shotcrete/other

HISTORY OF EXCELLENCE

Since 1989 Ultra Tech has produced over 825 miles of quality pipe, elbows, bends, valves, and hoses for the most challenging environments in the world. Ultra Tech's durable products and pipe system solutions are specifically engineered to withstand the most abrasive materials and support sustainability — with Ultra Tech 600 lasting up to 6 times longer than mild steel pipe. Not only is Ultra Tech pipe better for the environment, but it also reduces downtime, improves safety and overall job performance, and has the lowest total cost of ownership in the industry. Simple. Responsible. Sustainable.

4M FEET

1M tons CO2

34 YEARS

ENGINEERED & MANUFACTURED AMERICAN NORTH

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Lasts Longer Ultra Tech 600 induction-hardened pipe lasts up to 6 times longer than standard pipe.

Improves Safety Our uncompromising focus on safety means all products are 100% inspected for exceptional performance.

Saves Money Ultra Tech 600 provides the lowest total cost of ownership by reducing downtime for repairs or installation.

Provides More Support Our expert consultants provide on-site technical expertise worldwide.

Solves Tough Problems We offer precision-engineered custom solutions through our in-house metallurgy lab, expert welders, and advanced robotics.

Saves Energy Ultra Tech 600 cuts your pipe-related carbon footprint by up to 80%.

CHOOSE THE PIPE THAT CONVEYS IT ALL

Ultra 600 products stand up to abrasive limestone.

STRAIGHT FROM OUR CUSTOMERS...

“Even though Ultra Tech’s pipe costs a little more than black iron pipe, we’ve seen a cost savings over the long run because of its extended operating life. We’ve also seen a significant decrease in our operating costs because of the reduction in downtime, maintenance, and crane rental costs."

– Tom Gass VP of Material Purchasing

"Ultra Tech 600 should be standard on all dredges."

– Vic Burr VP of Environmental

“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective. The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.”

– John Pillard Senior Pipe Technician

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FREE WHITE PAPER

DISCOVER HOW TO REDUCE PIPE CARBON EMISSIONS BY UP TO 80%

DOWNLOAD NOW

Download this white paper to learn how the most influential mining companies in the world gain competitive advantage and protect the planet using induction-hardened steel pipe instead of mild steel.

SOLUTIONS THAT MAKE AN IMPACT.

Sustainability solutions Industry-specific solutions Business initiative solutions

SOLUTIONS BY SUSTAINABILITY

ENVIRONMENTAL STEWARD

Ultra Tech creates quality, durable products for solutions that support sustainability and fulfill our customers' desire for environmental stewardship.

Ultra Tech 600 can last 10 years while mild steel pipe typically lasts 2 years. Lasts Longer

Get more uptime and production reliability with Ultra Tech 600. Avoid the environmental costs from maintenance and replacement of mild steel. Less Downtime

Replacing mild steel pipe with Ultra Tech 600 can slash your piping-related carbon footprint by up to 80%. Saves More

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SUSTAINABLE SOLUTION CASE STUDY

INDUCTION-HARDENED PIPE SAVES 9,631 TONS OF CO2 EMISSIONS A leading Canadian mining company is preparing to order 37,000 feet of 8 NPS Sch80 Ultra Tech 600 induction-hardened (IH) pipe, which can last 4 to 6 times longer than mild steel. The energy required to produce this amount of UT 600 is 4,601,965 kWh. The same length of mild steel would need to be produced 5 times (21,071,269 kWh) to match the operational useful life of the Ultra Tech 600 pipe. The difference in energy saved (16.46M kWh) results in a reduction of 9,631 tons in CO2 emissions.*

Saving 9,631 tons of CO2 emissions is equivalent to...**

gasoline-powered passenger vehicles driven for one year 2,143

miles driven by an average gasoline-powered passenger vehicle

GHG emissions from:

24.7 M

homes' energy use for one year

1.2 B smartphones charged

gallons of gasoline consumed 1.1 M 1,214

CO2 emissions from:

tons of waste recycled instead of landfilled

garbage trucks of waste recycled instead of landfilled

416,884 trash bags of waste recycled instead of landfilled

GHG emissions avoided by:

3,333

476

*U.S. Energy Information Administration FAQs Calculated 0.855 pounds of CO2 emissions per kWh by US-based, utility-scale electric power plants in 2021. **EPA (2022, March 1). Greenhouse Gas Equivalencies Calculator. Retrieved August 28, 2023, from https://www.epa.gov/energy/greenhouse-gas- equivalencies-calculator#result. Energy calculations do not take into account energy used during the following: transportation of material by rail, boat, and truck; digging and installation; or labor and safety measures taken to replace a line 4 extra times.

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SOLUTIONS BY MARKET

MINING

In the mining industry, a pipeline failure can cost millions of dollars in lost production. Ultra Tech partners with customers to offer solutions for mine operators that maximize safety and efficiency. Ultra Tech’s longer-lasting pipe, threaded borehole options, and diversion valves are all designed to reduce maintenance and exposure hours; saving money and improving safety.

BOREHOLE SOLUTIONS

SLURRY SOLUTIONS

In-plant piping, backfill transport & distribution, shotcrete applications, tailing lines, copper, silver, gold, nickel, phosphate, bauxite, and lithium SOLUTIONS FOR ANY APPLICATION

Improve installation safety, reduce downtime, allow for smaller boreholes, and extend the life of the pipe.

Reduce erosion, pipe leaks, and significant maintenance costs of downtime for pipe replacement.

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MINING CASE STUDY

INDUCTION-HARDENED PIPE WITHSTANDS MINING APPLICATIONS

The Mosaic Company is the world’s leading producer and marketer of concentrated phosphate and potash. Phosphate is mined using large draglines and then pumped as a slurry mixture of pebble-sized rock, sand, and clay through a 20- 22” steel pipeline to a beneficiation plant located up to 14 miles from the mining site. CUSTOMER – THE MOSAIC COMPANY

PROBLEM

SOLUTION

The Mosaic Company uses a combination of Abrasion Resistant (A-R) pipe rated at 230 BHN and Ultra Tech's induction-hardened Ultra 600 (600 BHN). Much of the A-R pipe was initially installed before a merger in 2004, but since then “more of the induction hardened pipe is taking the place of the mild steel pipe simply because it’s a better value,” says Pillard.

For highly abrasive applications, mild steel pipe is not hard enough to withstand phosphate for very long. Mining engineers seek superior piping alternatives to reduce maintenance and prolong system life, at a price point that will not significantly impact the budget. “The slurry is so abrasive, that standard-grade, carbon steel pipe just wears out too quickly,” says John Pillard, senior pipe technician at Mosaic Company.

“You don’t want a pipe that is three times better, but costs ten times as much. That’s not cost effective,” says Pillard. “The Ultra 600 induction hardened pipe lasts a lot longer than mild steel, with only a moderate price increase.”

Pillard says his primary concern is to “get the most wear for your money.” Pillard estimates that in an extremely high wear area, like the lead dragline in Mosaic’s mining operation, a mild steel pipe could wear out in as little as a year and a half. He estimates that the Ultra 600 could easily double that duration in the same location. In a lower abrasive-wear application, Pillard has seen the induction-hardened pipe last as long as 6-8 years. RESULTS

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SOLUTIONS BY MARKET

DREDGING

As climate change presents more problems to coastal ports and inland waterways, the dredging industry is poised to see growth like never before. Ultra Tech pipe and hose solutions will provide increased durability, reliability, and flexibility to keep dredge crews safe and efficient as they operate in the harshest conditions.

Increase safety, efficiency and LINE CHANGE SOLUTIONS productivity with a variety of diversion valves that eliminate manual line switching.

WELDING ALTERNATE SOLUTIONS Dramatically reduce the man hours needed to place and remove lines with threaded pipeline couplings made from hardened pipe to save time and money over the long haul.

SOLUTIONS FOR ANY APPLICATION

Beach restoration & reconstruction, lake boat dock maintenance, river sediment & phosphate removal, port & navigation channel deepening, harbor maintenance, mining of sand & aggregates, fly ash pond management, and dam reinforcement

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DREDGING CASE STUDY

ULTRA TECH IMPROVES DREDGING OPERATIONAL EFFICIENCY

PROBLEM

SOLUTION

Due to the abrasiveness of the material, pipes were wearing at an alarming rate and required replacement weekly. After extensive research, J.F. Brennan reached out to Ultra Tech for a solution.

Using data from a similar challenging application in which transition to Ultra Tech pipe resulted in an increase of wear life from 400,000 tons to 1.1 million tons, the Ultra Tech sales and engineering team developed a custom system consisting of Ultra 600 pipe and elbows.

“Ultra 600 should be standard on all dredges,” says Vic Burr, VP of Environmental.

After a three-week test period of using Ultra 600, J.F. Brennan, using an ultra sonic gauge, tested and determined that there was zero wear on the pipe. Weekly replacement was no longer necessary, and the cost savings was immediately evident. The company then made plans with Ultra Tech to transition all pipe used on their dredging systems to Ultra 600 pipe and elbows. Implementation of the 8-, 10-, and 14- inch Ultra 600 pipe solutions was simple and proved to be incredibly effective in improving operational efficiency within their project. RESULTS

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SOLUTIONS BY MARKET

INDUSTRIAL

One of the most costly events in an industrial operation is unscheduled downtime. Not only is the equipment unable to produce your product, but it will often result in lost productivity. Unscheduled maintenance may require emergency measures that are often expensive. Ultra Tech offers pipe system solutions that give you longer life, less downtime, and more productivity.

Reduce downtime, replacement costs, and maintenance with pipe that lasts up to 6x's longer than mild steel. PRODUCTIVITY SOLUTIONS

HIGH VALUE SOLUTIONS

Steel mills, grain handling and pet food operations, cement mill, plastic and glass manufacturing, wastewater, foundries, and wood processing SOLUTIONS FOR ANY APPLICATION

Get the lowest total cost of ownership in the industry with longer-lasting Ultra Tech 600.

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INDUSTRIAL CASE STUDY

ABRASION-RESISTANT PIPE PROVIDES LONG OPERATING LIFE

Eck Industries, Manitowoc, WI, operates a specialty aluminum foundry that manufactures various sand-cast aluminum parts for automotive, defense, and other industries. The foundry operates 24 hours a day, 7 days a week, and makes more than 3,500 different cast aluminum parts weighing as little as 1 ⁄ 2 pound to more than 2,000 pounds. CUSTOMER – ECK INDUSTRIES

PROBLEM

SOLUTION

Sixty-six tons of sand were conveyed through 4-inch

Eck Industries began replacing black iron pipe sections with Ultra Tech 4-inch diameter, Schedule 80, abrasion- resistant pipe whenever the old pipe wore out and eventually completely switched over. When Eck Industries decided to expand, they again used Ultra Tech abrasion-resistant pipe for a new thermal sand reclamation system. Eck Industries plans to use Ultra Tech for future projects.

diameter, Schedule 80 black iron pipe each day. Within 6 months, the pipe would wear and sand would spill out into the foundry. Conveying and production lines would shut down until repairs were finished. After 3 months, the repairs would wear out and pipe would be replaced, which meant production was closed again. Eck Industries needed a way to increase the pipe operating life in order to decrease production downtime and maintenance costs.

“Since this pipe can last up to 6 times longer than black iron pipe, we significantly reduced downtime and maintenance costs over the years because once a pipe section was replaced, it didn’t have to be touched again for 2 to 3 years,” says Gass.

“Even though the supplier’s pipe costs a little more than the black iron pipe, we’ve seen a cost savings over the long run because of its extended operating life,” says Tom Gass, vice president of material purchasing at Eck Industries. “We’ve also seen a significant decrease in our operating costs because of the reduction in downtime, maintenance, and crane rental costs. To further reduce our maintenance costs, we don’t worry about repairing the pipe with patches anymore. After we install the pipe, it will stay in place until it wears out and then we’ll replace it.” RESULTS

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SOLUTIONS BY MARKET

PULP & PAPER

Continued volatility in the pulp & paper industry means managing efficiencies and costs are more important than ever. Ultra Tech produces custom pipes, valves, and fittings that will reduce maintenance and replacement costs, saving you money. Our pipe systems stand up to abrasive particles, keep processes online, and deliver significant lifecycle cost savings over standard pipe.

Reduce downtime, replacement costs, and maintenance with pipe that lasts up to 6x's longer than mild steel. PRODUCTIVITY SOLUTIONS

Bark lines, chip lines, digester blow lines, hog fuel lines SOLUTIONS FOR ANY APPLICATION

HIGH VALUE SOLUTIONS

Get the lowest total cost of ownership in the industry with longer-lasting Ultra Tech 600.

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PULP & PAPER CASE STUDY

J.F. Brennan is a Construction, Environmental Services, and Harbor Management company that was dredging a quarry for rock and sand to be used in the fabrication of concrete. The job required tons of mixed-media highly-abrasive material to be pumped from the bottom of the quarry and transported to cleansing and crushing system. CUSTOMER – J.F. BRENNAN ULTRA TECH IMPROVES DREDGING OPERATIONAL EFFICIENCY ULTRA 600 OUTLASTED MILD STEEL 3 TO 1 Ultra 600 pipe was independently tested in an abrasive wear test (ASTM G65-16) to show the wear rates of the induction-hardened steel compared to mild steel and centrifugal cast iron.

INDEPENDENT WEAR TEST RESULTS

INDUSTRY STANDARD VS. THE ULTRA TECH DIFFERENCE While the initial investment on mild steel pipe is low, it could need replacement in as little as 1 year under pulp & paper conditions. Ultra 600 lasts up to 6x's longer, which means less downtime and the lowest total cost of ownership in the industry.

Results showed Ultra 600 exhibited 3 times the wear resistance of mild steel when worn from the ID to the OD (standard application). Even the raw Ultra 600 material displayed a 17% increase in wear resistance over mild steel, while centrifugal cast iron only presented a 6% increase over mild steel.

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SOLUTIONS BY MARKET

ENERGY

Your team is focused on ensuring that when your customers flip a switch, the lights come on. Our team is dedicated to making pipeline worries a thing of the past. UT 600 AR steel pipe is a cost-effective solution that improves reliability and lowers the total cost of ownership and maintenance expenses.

Reduce downtime, replacement costs, and maintenance with pipe that lasts up to 6x's longer than mild steel. PRODUCTIVITY SOLUTIONS

HIGH VALUE SOLUTIONS

Pulverized coal fuel lines, fly ash lines, bottom ash lines, and lime injection lines SOLUTIONS FOR ANY APPLICATION

Get the lowest total cost of ownership in the industry with longer-lasting Ultra Tech 600.

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ENERGY CASE STUDY

ULTRA TECH PIPES IMPROVE PULVERIZED COAL BOILER SYSTEM

Dominion Energy is an American power and energy company headquartered in Richmond, Virginia, supplying electricity and natural gas to 7 million customers in multiple states. Dominion Energy uses a pulverized coal-fired boiler system for its operations. CUSTOMER – DOMINION ENERGY

PROBLEM

SOLUTION

The boiler system needed a retrofit due to the extremely abrasive nature of the pulverized coal pneumatically conveyed through the system. As part of his due diligence, Greg Fynan of Stone & Webster, the service engineering-construction company hired to handle the retrofit, considered abrasion- resistant pipe and basalt-lined pipe.

Ultimately, Fynan decided the best solution was the Ultra Tech 600 pipe. “When you take everything into consideration, this induction- hardened, abrasion-resistant pipe was the way to go for this application,” adds Fynan.

Mild steel is inexpensive, but it’s not going to hold up over time,” says Fynan. “It isn’t less expensive in the long run because the labor costs to change a piping system are astronomical.

RESULTS

Dominion Energy was able to save money in the long run by using Ultra Tech 600 abrasion-resistant pipe. For a highly abrasive application such as pulverized coal, mild steel pipe is simply not tough enough to stand up to the abuse for more than a year or two, and would require significant maintenance cost and downtime. Basalt-lined pipe may last 15 years vs. 10 years for UT 600 under the same conditions, but the cost is almost 3 times higher than UT 600. “With a basalt-lined pipe you might get 15 years, maybe more, but the premium price wasn’t worth it — particularly when we would have had to redesign the entire system,” says Fynan. “It would have been a nightmare.”

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SOLUTIONS BY BUSINESS INITIATIVE

EFFICIENCY & PRODUCTIVITY

Increasing efficiency and productivity are key for driving profits. Our engineers work directly with clients and their contractors to ensure that the pipeline system designed is as efficient and effective as possible for your specific goals. Our products and solutions will dramatically increase the efficiency and productivity of your pipeline operations.

LONGER- LASTING PIPE

30-SECOND LINE CHANGES

ULTRASONIC TESTING

Increase system efficiency and productivity with Ultra Tech diversion valves that eliminate the exposure

Reduce downtime and increase productivity with pipe that lasts up to 6x's longer than mild steel.

Our pipe is capable of being ultrasonically tested, which is an efficient maintenance solution. This results in less downtime, more productivity, and cost savings versus shutting down the line to take the pipe apart.

hours and downtime caused by frequent manual line changes.

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EFFICIENCY/PRODUCTIVITY CHALLENGE & SOLUTION

DIVERSION VALVES INCREASE SYSTEM EFFICIENCY ULTRA TECH DIVERSION VALVES INCREASE SYSTEM EFFICIENCY

CHALLENGE

Ultra Tech Diversion Valves were engineered to enable operators to change lines using hydraulic power. This is done quickly and efficiently eliminating manual work. Pictured below are the 8” Diversion Valves. ULTRA TECH SOLUTION

To increase system efficiency by eliminating the exposure hours and downtime caused by frequent manual line changes.

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SOLUTIONS BY BUSINESS INITIATIVE

INCREASED SAFETY

We operate as though we are part of your team and provide an uncompromising focus on safety in everything we do. Whether we are producing the toughest wear- resistant piping for the most challenging applications, or providing an easier, cost- effective option for faster installation, safety is always number one.

PRODUCT INSPECTION

SAFE SOLUTIONS

INTERNAL SAFETY

Every product and component that we produce is inspected for dimensional accuracy and material defects.

Custom solutions focused on increasing profits and the safety of your job site

Employee welfare and job site safety are our top corporate priorities

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SAFETY CHALLENGE & SOLUTION

ULTRA TECH LOW- PROFILE MANUAL DIVERSION VALVES INCREASE SAFETY

DIVERSION VALVES INCREASE SYSTEM EFFICIENCY

Safely reduce exposure hours and downtime caused by frequent manual line changes. CHALLENGE

ULTRA TECH SOLUTION

Significant increase in safety due to reduced exposure hours Decrease in line changes leads to reduced downtime and increased productivity Ultra Tech’s swivel coupling allows full rotation of s-tube without loosening coupling Rigid frame reduces the issues caused by ground and pipe movement

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SOLUTIONS BY BUSINESS INITIATIVE

COST REDUCTION

Ultra Tech provides the lowest total cost of ownership in the industry, which saves you money in the long run. Here is an example explaining total cost of ownership. Mild steel pipe lasts 1 year and costs $100k plus $50k installation. Ultra Tech abrasion-resistant pipes last 5 years and cost $300k plus $50k installation. While the upfront cost of Ultra Tech abrasion-resistant pipes is higher than mild steel pipe, over time Ultra Tech pipe saves downtime and installation costs when compared to mild steel for a total savings of $400k.

LONGER- LASTING PIPE Avoid the cost and

MORE PRODUCTIVITY

LOWER COSTS

Less maintenance, repairs, and replacement vs. mild steel means lower costs.

Ultrasonic testing eliminates the time and cost of shutting down and taking apart the line for wear inspection.

downtime from repeated installation of mild steel with longer-lasting, abrasion-resistant pipe.

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SERVICES THAT ELEVATE YOUR EXPERIENCE.

Engineering & design Purchasing & production Inspection and safety Strategic financing Shipping Expert consulting

SERVICES

ENGINEERING & DESIGN

We provide cutting-edge pipe system solutions specifically engineered with our proprietary technology to withstand the most abrasive materials, reduce downtime, and improve safety and overall job performance. Our engineers work directly with clients and their contractors to ensure that the pipeline system designed is as efficient and effective as possible.

Engineering plans include detailed drawings for every piece of pipe within the design. EFFICIENT AND EFFECTIVE DESIGN

PRECISION- ENGINEERED CUSTOM SOLUTIONS Our dedicated team of expert engineers and welders offer entire system solutions with custom bending and fabrication to fit any job.

PROPRIETARY TECHNOLOGY

Our products are developed with precision in our in-house metallurgy lab using the latest technology including advanced robotics and our induction- hardened pipe process.

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EVERY PROJECT BEGINS WITH OUR IN-HOUSE ENGINEERS

1 2 3 4

PROJECT ACTIVATION

ENGAGE WITH OUR ENGINEERS

APPROX. PIPE DIAMETERS & ESTIMATED PIPE LENGTHS ARE A GREAT PLACE TO START Submitting projects through the Ultra Tech Project Registration portal takes 3 minutes. It provides inventory availability, access to strategic project pricing, and enhanced communication and support, including budget, design, planning, and execution. We jumpstart your project with our engineers.

SPECS, BUDGET & TIMELINE

FORMAL PROPOSAL & DETAILS

WE ASSESS RFQ'S & PROJECT REQUIREMENTS Collaborate with an experienced in-house engineer for detailed project specs that suit your specific needs. Engineering ensures product specifications can be met. Optionally, calculations can be done to validate various system demands, such as high pressure, wear calculations, and fitting reinforcement as needed. We create a formal proposal explaining product details & what will be designed.

ORDER RECEIPT

ENGINEERING BEGINS APPROVAL DRAWINGS

CUSTOMER PROPOSALS ARE READY FOR ENGINEERING FINALIZATION We work with purchasing and production teams to place your order and plan the next steps for your project completion.

DESIGN & VALIDATION

FABRICATION, MANUFACTURING, & QUALITY PROCESSES BEGIN

DESIGN APPROVALS & SYSTEM DESIGN DOCUMENTATION Approval drawings are created and sent to the customer for final validation. Once drawings are approved, Engineering documents are prepared and verified to ensure the system design is accurate and ready for manufacturing.

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SERVICES

PURCHASING & PRODUCTION

Our purchasing and production teams work closely with global suppliers to ensure that our proprietary steel chemistry is rolled to the required pipe sizes. Then, our US-based manufacturing team of expert welders and technologically advanced robotics induction harden, bend, and weld all the pipes to exact specifications.

NORT H ENGINEERED & MANUFACTURED AMERICAN NORTH

PRIDE

PRECISION We precision-engineer our custom solutions for safety, efficiency, productivity, reliability, durability, and cost effectiveness.

PROCESS

In-house manufacturing and testing in North America allows for shorter lead times and responsive customer support.

Our production process includes metallurgical lab and chemistry testing, in-house engineering, proprietary induction-heating, rigorous testing and weld inspections, and high carbon pipe welding. We go the extra mile to maximize performance.

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SERVICES

INSPECTION & SAFETY

All of our products are regularly 100% inspected for exceptional performance you can count on time and time again. Every piece of pipe undergoes a rigorous quality check including visual and dimensional inspections, and all welds are magnetic particle inspected. We take every opportunity to ensure our customers receive the best-made, abrasion-resistant pipes in the world.

QUALITY CHECKS

WELD INSPECTIONS

DEDICATION

Visual and dimensional inspections are made on every piece of pipe we create.

All welds undergo a magnetic particle

We consider ourselves part of your team and provide an uncompromising focus on safety in everything we do.

inspection to determine each product's fitness for use and conformity.

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SERVICES

STRATEGIC FINANCING

Our expert finance team manages the finance process through both domestic and international banking organizations to develop credit term agreements for all parties involved.

Strategically-focused and analytical, our expert finance team provides solutions that align with key business goals. EXPERT FINANCE TEAM

METICULOUS PROCESS Just as precision is key when producing our products, every step of the finance process is performed with great attention to detail.

WORKING FOR YOU

With lots of moving pieces and parties involved, our finance team keeps communication top of mind, informing you each step of the way.

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SERVICES

SHIPPING

Our shipping team has a wealth of experience shipping large, long, and heavy steel pipe both domestically and internationally.

STRATEGIC

SOLUTION-FOCUSED

VERSATILE

Our strategic shipping team uses research, analysis, risk management, and critical thinking skills to develop cost effective and efficient logistics plans.

With shipping, there can be issues out of your control. Our shipping team is comprised of great problem solvers to make urgent decisions when necessary.

With versatile shipping solutions to fit the unique needs of every product, you can be assured that your order will arrive in top condition, ready for use.

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SERVICES

EXPERT CONSULTING

A partnership with Ultra Tech is all inclusive. Our responsive team of consultants partner with you from estimate to fulfillment and provide on-site technical expertise in every region where we do business.

ON-SITE EXPERTISE

TECHNICAL EXPERTISE

SOLUTION- ORIENTED

Dedicated on-site consultation is available on request at no additional cost.

Our consultants have the technical expertise and industry knowledge needed to solve your toughest problems.

Our consultants don't push products. They take the time to develop the best solution to fit with your business goals and budget.

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TECHNOLOGY THAT EXCEEDS EXPECTATIONS.

Induction-hardening Wear resistance Robotics

TECHNOLOGY

IMAGE

INDUCTION-HARDENING PIPE PROCESS

Ultra Tech uses our in-house metallurgical lab, expert welders, and technologically advanced robotics to create top-of-the-line, wear-resistant pipes. To create wear- resistant pipes, a unique heating and quenching process alters the microstructure of the steel, resulting in an ideal tapered hardness pipe profile with outstanding inner wall hardness and outer wall ductility for the most mission-critical applications.

Steel pipe is rolled and formed using our proprietary steel chemistry. STEP 1

The pipe is heated to a specific temperature using our induction- heated process. STEP 2

The inner pipe wall is water quenched. The sudden cooling of the pipe’s hot surface creates a martensitic microstructure, toughening the pipe for superior abrasion resistance. STEP 3

The pipe’s outer surface cools more slowly, increasing ductility and tensile strength up to 90 KSI. STEP 4

Finally, the product is complete. The results are an abrasion-resistant pipe with an outer wall that is ductile enough to accommodate high-pressure service and welding stresses, and an inner wall that resists abrasive slurries and the toughest conveyance materials. STEP 5

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TECHNOLOGY

WEAR RESISTANCE

Ultra Tech’s Ultra 600 pipe was independently tested to show the wear rates of the induction-hardened steel compared to other common pipe materials used in bulk transport. Ultra 600 was placed against mild steel and centrifugal cast iron in an abrasive wear test (ASTM G65-A) to measure the mass loss of the samples under identical conditions. The test uses a rubber wheel pressed against the surface of the test material which is fed by a hopper full of dry sand, forcing the abrasive mix across the test surface. Each test material was run under the same conditions for the same period of time.

RESULTS

Ultra 600 exhibited 3 times the wear resistance of mild steel when worn from the ID to the OD (standard application). Even the raw Ultra 600 material displayed a 17% increase in wear resistance over mild steel, while centrifugal cast iron only presented a 6% increase over mild steel. These results prove the extreme benefits of Ultra 600 pipe, both in reliability and cost- effectiveness. Ultra 600 lasts longer, which results in less downtime and replacement expenses. It also increases job-site safety by limiting exposure hours.

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TECHNOLOGY

ADVANCED ROBOTICS

Ultra Tech uses advanced robotics and automation to create measurable improvements for both our production staff and customers. Using robotics in production benefits our customers by improving the quality, consistency, and efficiency of our workflow. These improvements enable Ultra Tech to continue our long-term commitment to providing customers with the highest quality products that offer the best value in total cost of ownership.

FANUC ROBOTIC WELDER

Once calibrated, our FANUC robotic welder can produce more consistent welds more quickly than a human operator. Lincoln Electric, a premier welding equipment supplier, delivered a new FANUC robotic welding system to our Port Washington, WI factory. After extensive configuration, testing, and training the new robotic welding station was put to work on production jobs in Q2 2022. Our robotic welding stations are equipped with a water quench fixture, which helps to speed production by maintaining the cool inner pipe temperature required to preserve abrasion resistance. They share a skyhook positioner that improves safety for our robots’ human co-workers.

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PRODUCTS THAT CONVEY THE MOST ABRASIVE MATERIALS.

Pipes, bends, fittings Connections

Valves Hoses Shotcrete/other

PRODUCTS: PIPES, BENDS, FITTINGS

ULTRA 600 PIPE

As our toughest induction hardened pipe, Ultra 600 lasts up to 6x's the life of mild steel pipe and provides significant savings on the total life-cycle cost. With a 600 BHN inner surface tapering to 250 BHN on the outer wall, this is the ideal pipe profile for outstanding inner abrasion resistance and tensile strength.

CHOOSE ULTRA 600 FOR:

High abrasion/erosion applications, especially sliding abrasion

Improved wear resistance up to 6x's the life of mild steel

Lower total life- cycle cost than mild steel

Easy installation, field repair, or modification

Monolithic Wall allows for ultrasonic thickness testing

Custom fabricated for flexibility in pipe system design

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2.5” – 24” DIAMETER STANDARD OFFERING

ULTRA 600 INDUCTION-HARDENED PIPE LASTS UP TO 6X'S LONGER

The Mosaic Company is the world’s leading producer of concentrated phosphate and potash. Phosphate is mined using large draglines and then pumped as a slurry mixture of pebble-sized rock, sand, and clay through a 20-22” steel pipeline to a beneficiation plant located up to 14 miles from the mining site. CUSTOMER – THE MOSAIC COMPANY

PROBLEM

SOLUTION

For highly abrasive applications, mild steel pipe is not hard enough to withstand phosphate for very long. As a result, mining engineers seek superior piping alternatives to reduce maintenance and prolong system life, at a price point that will not significantly impact the budget. “The slurry is so abrasive, that standard-grade, carbon steel pipe just wears out too quickly,” says John Pillard, senior pipe technician at Mosaic Company.

Pillard says his primary concern is to “get the most wear for your money.” Pillard estimates that in an extremely high wear area, like the lead dragline in Mosaic’s mining operation, a mild steel pipe could wear out in as little as a year and a half. He estimates that the Ultra 600 could easily double that duration in the same location. In a lower (yet still abrasive) wear application, Pillard has seen the induction- hardened pipe last as long as 6-8 years. RESULTS

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ULTRA 600 PIPE SPECIFICATIONS

RAW MATERIAL

MANUFACTURING Raw pipe shall be heat treated in accordance with the approved parameters derived from the procedure qualification testing During processing a serial number is to be assigned to each joint of pipe for future traceability Each pipe shall be trimmed on each end to remove “end effects” to ensure uniform heat treating throughout the usable length of pipe After pipe is cut to length the pipe shall be inspected for compliance to the following requirements: ID hardness, OD hardness, straightness, ovality, squareness of cut After inspection each pipe is to be allocated for storage or spooling for a specific work order Piping shall be spooled for the work order in accordance with specific information provided by engineering Prior to shipping, pipe shall be given a final inspection to ensure conformance to the following items: length, fit-up, geometric requirements of components, weld quality, surface condition, tagging, and additional requirements specified on the purchase order

Steel to be a medium carbon steel suitable for achieving the required through-wall hardness gradient for ULTRA 600 Pipe Chemical requirements for raw steel shall be in accordance with UT100 Specification for carbon steel pipe suitable for induction hardening Steel practice for material to be used for ULTRA 600 Pipe shall be in accordance with UT100 Specification Dimensional properties of raw pipe (UT 100 Pipe) shall fully conform to the requirements of ASTM A53 Grade B for ERW piping Minimum tensile and yield strength in accordance with UT100 Specification PROCEDURE QUALIFICATION STRAIGHT PIPE Procedure qualification is to be performed on each combination of material as follows: heat number of steel, pipe diameter, wall thickness Process parameters shall be documented and archived for each procedure qualification trial Coupons removed from trial piece shall be used to test the through wall hardness profile Procedure qualification is predicated upon through wall hardness conforming to ULTRA 600 Hardness Gradient Procedure qualification tests performed in house or by an independent testing laboratory Approved procedure is to be documented and provided to manufacturing for processing of ULTRA 600 Pipe PROCEDURE QUALIFICATION BENDS Procedure qualification is to be performed on each bend as follows: ID hardness recorded on spool sheet and OD hardness recorded on spool sheet

PROPERTIES Ultra 600 Induction Hardened pipe shall have the following properties: Mechanical properties

ID hardness 50 – 65 HRc OD hardness 14 – 32 HRc

Chemical properties as specified in UT100 Specification Dimensional properties: Induction-hardening alters the microstructure of steel and may result in an outside diameter up to 1% larger than that specified by ASTM A53 Grade B Minimum tensile strength of 90,000psi (620MPa) Minimum yield strength of 60,000psi (431MPa) Temperature limits: 20°F to 450°F (-6°C to 232°C)

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ULTRA 600 PIPE CHART

Heat Treated Part No.

Standard Length(s)

OD (Inch)

OD (mm)

Wall (Inch)

Wall (mm)

ID (Inch)

ID (mm)

Weight (lbs./ft.)

Weight (Kg/M)

Diameter Designation

20' (6 m)

PP2527H 2.5 NPS Sch80 DN65 2.875 73.025 0.276 7.010 2.323 59.004 7.66 11.41

20' (6 m)

PP3030H 3 NPS Sch80

DN80 3.500 88.900 0.300 7.620 2.900 73.660 10.25 15.27

20' & 40' (6 m & 12 m) PP4023H 4 NPS Sch40 DN100 4.500 114.300 0.237 6.020 4.026 102.260 11.35 16.08

20' & 40' (6 m & 12 m) PD4033H 4 NPS Sch80 DN100 4.500 114.300 0.337 8.560 3.826 97.180 14.98 22.32

20' & 40' (6 m & 12 m) PP5025H 5 NPS Sch40 DN125 5.563 141.300 0.258 6.553 5.047 128.194 14.62 21.78

20' & 40' (6 m & 12 m) PE5037H 5 NPS Sch80 DN125 5.563 141.300 0.375 9.525 4.813 122.250 20.78 30.95

20' & 40' (6 m & 12 m) PP6028H 6 NPS Sch40 DN150 6.625 168.275 0.280 7.112 6.065 154.051 18.97 28.27

20' & 40' (6 m & 12 m) PE6043H 6 NPS Sch80 DN150 6.625 168.275 0.432 10.973 5.761 146.329 28.57 42.57

20' & 40' (6 m & 12 m) PD8032H 8 NPS Sch40 DN200 8.625 219.075 0.322 8.179 7.981 202.717 28.55 42.54

20' & 40' (6 m & 12 m) PF8050H 8 NPS Sch80 DN200 8.625 219.075 0.500 12.700 7.625 193.675 43.39 64.64

20' & 40' (6 m & 12 m) PE1036H 10 NPS Sch40 DN250 10.750 273.050 0.365 9.271 10.020 254.508 40.48 60.31

20' & 40' (6 m & 12 m) PF1050H 10 NPS EH

DN250 10.750 273.050 0.500 12.700 9.750 247.650 54.74 81.54

20' & 40' (6 m & 12 m) PE1237H 12 NPS Std.

DN300 12.750 323.850 0.375 9.525 12.000 304.800 49.56 73.84

20' & 40' (6 m & 12 m) PF1250H 12 NPS EH

DN300 12.750 323.850 0.500 12.700 11.750 298.450 65.42 97.45

20' & 40' (6 m & 12 m) PE1437H 14" OD Std.

DN350 14.000 355.600 0.375 9.525 13.250 336.550 54.57 81.29

20' & 40' (6 m & 12 m) PF1450H 14" OD EH

DN350 14.000 355.600 0.500 12.700 13.000 330.200 72.09 107.40

20' & 40' (6 m & 12 m) PE1637H 16" OD Std.

DN400 16.000 406.400 0.375 9.525 15.250 387.350 62.58 93.23

20' & 40' (6 m & 12 m) PF1650H 16" OD EH

DN400 16.000 406.400 0.500 12.700 15.000 381.000 82.77 123.31

20' & 40' (6 m & 12 m) PF1850H 18" OD EH

DN450 18.000 457.200 0.500 12.700 17.000 431.800 95.64 139.22

25' & 50' (7 m & 15 m) PF2050H 20" OD EH

DN500 20.000 508.000 0.500 12.700 19.000 482.600 106.57 155.13

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PRODUCTS: PIPES, BENDS, FITTINGS

ULTRA 600 PIPE FABRICATIONS

PIPE BENDS & FITTINGS

Approximately 2,175,000 miles of pipeline exist around the world, transporting fluids and slurry used in mining and energy production. Specialty dredging and industrial applications rely on pipe to move a variety of abrasive materials/slurries safely and efficiently. With so many uses and applications, a one-size-fits-all piping solution isn’t possible. Custom, hardened pipe bends and fittings are crucial for supporting every twist and turn that comes with the most mission-critical challenges.

PIPE BENDS & FITTINGS

Custom hardened bends are built to meet your exact specifications, application needs, delivery schedule, and budget for cutting-edge results.

Wear-resistant custom pipe bends are built to last and minimize field installation costs.

Expert consulting services are backed by over 30 years of industry knowledge designing custom solutions for a variety of applications.

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ULTRA 600 FABRICATIONS

STRAIGHT PIPE

WYES

REDUCER

STRAIGHT PIPE

BEND

Laterals Custom fabrication available End attachments consisting of flanges, weld rings, and couplings Cut to exact lengths required Bends Tees Wyes & True Wyes SPLIT OR BLEND FLOW STREAMS

WYES

LATERAL

TEES

REDUCERS

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HOW WE MAKE BENDS & FITTINGS

Our pipe bends and pipe fittings are made with the same proprietary chemistry and induction hardening process as our pipe. We offer a wide variety of pipe bends and fittings to lengthen your pipe run or change the flow direction of your pipe system. Pipe fittings include: couplings, elbows, end grooves, flanges, laterals, reducers, tees, unions, weld rings, and wyes.

ULTRA 600 INDUCTION-HARDENED BENDS Ultra Tech’s custom hardened bends are created using our proprietary induction bending method for bends and fittings of large diameter pipes. This bending and fabrication service includes: Custom hardened bends with pipe and tube diameters from 2.5” NPS to 26” OD Any angle up to 180° Minimum centerline radius of 20” for 6” NPS and below 3D for 8” NPS and above, with a maximum radius of 180” Complete range of materials: carbon steel, alloys and stainless steel together as well as structural shapes Tangents available at bend ends

ULTRA 600 FITTINGS All fittings having pipe diameters of 2.5 ″ – 26 ″ NPS (73,0 – 1016,0mm) can accommodate our range of connections or end options. Because the fittings are constructed using Ultra 600 pipe, they are surface hardened to provide superior abrasion resistance. Tees, Laterals, and Wyes: These fittings allow you to split or blend flow streams. Reducers: Reducing pipe size increases flow velocity at the reducers, which increases wear rate due to abrasive transport media.

Ultra Tech's induction bending service offers an efficient method for bends and fittings of larger diameter pipes. Contact us to learn more.

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WONDER HOW IT'S MADE?

Our UT 600 pipe is created through a proprietary combination of induction heating and water quenching. Watch this video to see it in action!

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PRODUCTS: PIPES, BENDS, FITTINGS

EXTENDED LIFE ELBOW

The XLE Line of elbows are heavy walled and cast from steel with high manganese content. They excel in pneumatic applications. The impact from pneumatic applications actually hardens the ID of the elbow over time!

PERFORMANCE Maximum wall thickness in the elbow extrados for best performance. Designed for impact wear resistance.

SAFETY Smaller profile for easier handling. Fewer change-outs reduce exposure hours.

CONVENIENCE Fits in most 2D Bend applications. Use 150# Split Flanges.

COST EFFECTIVE Integrates with most existing Schedule 80 systems. Flanges are reusable for cost savings.

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EXTENDED LIFE ELBOW CASE STUDY

THE DEVELOPMENT OF OUR NEW EXTENDED LIFE ELBOW

Valmet sand foundry in Waukesha, Wisconsin, has been an Ultra Tech customer for over five years. Pneumatic sand transport is one of the most difficult applications for any pipeline system. It involves abrasive material moving at high speed, which creates both sliding and impact wear. Ultra Tech successfully converted numerous sections of Valmet’s foundry sands pipeline to UT 600 AR steel pipes, resulting in significantly improved durability and cost savings. CUSTOMER – VALMET

Optional rotating, reusable flange

PROBLEM

SOLUTION

Despite the overall successful pipe conversions, there remained a few short, 90-degree elbows where our UT 600 could not be installed. This is because it is not possible to form an induction- hardened pipe into a short, 90-degree bend.

The Ultra Tech R&D team decided to tackle the problem with a new solution. Through research and internal testing in our state-of- the-art Metallurgical Lab, we identified a steel chemistry with high manganese content as the ideal starting material. The benefit of this steel chemistry is that it actually hardens over time as it absorbs impact! Our engineering team designed a 90-degree bend that fits within most existing Schedule 80 pipeline layouts, but it is cast with maximum wall thickness on the extrados of the pipe to improve durability where needed most. When paired with standard 150# split flanges for easy installation and reusability, the new 4” Ultra Tech XLE (extended life elbow) was ready for field testing.

Tested & inspected

Ultra Tech XLE was installed at Valmet at the top of their silo pipeline that receives sand deliveries. It was in place for a full year and transported over 4 million pounds of sand! When inspected at the one-year mark, it still had over half of its wall thickness in place. Ultra Tech is excited to bring this product to market in 3”, 4”, 5” and 6”, Schedule 80 sizes. RESULTS

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